EN 378-4-2008 0625 Refrigerating systems and heat pumps - Safety and environmental requirements - Part 4 Operation maintenance repair and recovery (Incorporates Amendment A1 2012)《.pdf

1、BRITISH STANDARDBS EN 378-4:2008Refrigerating systems and heat pumps Safety and environmental requirements Part 4: Operation, maintenance, repair and recoveryICS 27.080; 27.200nullnull nullnullnullnullnullnullnull nullnullnullnullnullnullnull nullnullnull nullnullnullnullnullnullnullnullnullnull nul

2、lnullnullnullnullnull nullnull nullnullnullnullnullnullnullnullnull nullnull nullnullnullnullnullnullnullnullnull nullnullnull+A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-

3、National forewordThis British Standard is the UK implementation of EN 378-4:2008+A1:2012. It supersedes BS EN 378-4:2008 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of th

4、e CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee RHE/18, Refrigeration safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publicati

5、on does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 378-4:2008+A1:2012This British Standard was published under the authority of the Standar

6、ds Policy and Strategy Committee on 30 April 2008 The British Standards Institution 2012. Published by BSI Standards Limited 2012Amendments/corrigenda issued since publicationDate Comments 30 June 2012 Implementation of CEN amendment A1:2012.ISBN 978 0 580 76024 2Copyright European Committee for Sta

7、ndardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 378-4:2008+A1 May 2012 ICS 27.080; 27.200 Supersedes EN 378-4:2008English Version Refrigerating systems and heat

8、pumps - Safety and environmental requirements - Part 4: Operation, maintenance, repair and recovery Systmes de rfrigration et pompes chaleur - Exigences de scurit et denvironnement - Partie 4: Fonctionnement, maintenance, rparation et rcupration Klteanlagen und Wrmepumpen - Sicherheitstechnische und

9、 umweltrelevante Anforderungen - Teil 4: Betrieb, Instandhaltung, Instandsetzung und Rckgewinnung This European Standard was approved by CEN on 13 October 2007 and includes Amendment 1 approved by CEN on 23 January 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which

10、 stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Euro

11、pean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members ar

12、e the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swede

13、n, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Me

14、mbers. Ref. No. EN 378-4:2008+A1:2012: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 378-4:2008+A1:2012 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Ter

15、ms and definitions .44 General requirements 54.1 Operational instructions .54.2 Instruction of operating personnel 54.3 Documentation .55 Maintenance and repair .65.1 General 65.2 Maintenance .65.3 Repair 75.4 Change of refrigerant type 86 Requirements for recovery, reuse and disposal 96.1 General r

16、equirements 96.2 Requirements for recovery and reuse of refrigerant 106.3 Requirements for refrigerant transfer, transport and storage . 136.4 Requirements for recovery equipment . 146.5 Requirements for disposal 156.6 Requirements for documentation . 15Annex A (normative) Draining the oil from a re

17、frigerating system . 16Annex B (informative) Guide specification (parameters) for recycled refrigerant 17Annex C (informative) Handling and storage of refrigerants . 18Annex D (informative) In-service inspection . 20Annex E (informative) Guidelines for repairs of equipment using flammable refrigeran

18、ts 22Bibliography . 25BS EN 378-4:2008+A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 378-4:2008+A1:2012 (E) 3 Foreword This document (EN 378-4:2008+A1:2012) has been

19、prepared by Technical Committee CEN /TC 182, “Refrig-eration systems, safety and environmental requirements“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest

20、by November 2012, and conflicting national standards shall be withdrawn at the latest by November 2012. This document includes Amendment 1, approved by CEN on 2012-01-23. This document supersedes !EN 378-4:2008“. The start and finish of text introduced or altered by amendment is indicated in the tex

21、t by tags ! “. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. EN 378 consists of the following parts under the general title Refriger

22、ating systems and heat pumps Safety and environmental requirements: Part 1: Basic requirements, definitions, classification and selection criteria Part 2: Design, construction, testing, marking and documentation Part 3: Installation site and personal protection Part 4: Operation, maintenance, repair

23、 and recovery According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ic

24、eland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. BS EN 378-4:2008+A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot f

25、or ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 378-4:2008+A1:2012 (E) 4 1 Scope The scope of !EN 378-1:2008+A2:2012“ is applicable. This European Standard specifies requirements for safety and environmental aspects in relation to operation, maintenance, and repair o

26、f refrigerating systems and the recovery, reuse and disposal of all types of refriger-ant, refrigerant oil, heat transfer medium, refrigerating system and part thereof. These requirements are intended to minimise risks of injury to persons and damage to property and the envi-ronment resulting from i

27、mproper handling of the refrigerants or from contaminants leading to system break-down and resultant emission of the refrigerant. Certain clauses and subclauses of this European Standard are not applicable to unit systems self contained systems and systems built on site which operate with charges of

28、 refrigerant up to 3 kg of refrigerant. These subclauses are 4.1.1, 4.1.2, 4.2, 4.3, 5.1.1 to 5.1.4, 5.2, 5.3.1, 5.3.3 and 6.6. For these systems, the necessary maintenance has to be described in the instruction manual and should repairs be necessary, contact the nearest authorised repair service ce

29、ntre. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !EN 378-1:2008+A2:2

30、012“, Refrigerating systems and heat pumps Safety and environmental re-quirements Part 1: Basic requirements, definitions, classification and selection criteria !EN 378-2:2008+A2:2012“, Refrigerating systems and heat pumps Safety and environmental re-quirements Part 2: Design, construction, testing,

31、 marking and documentation !EN 378-3:2008+A1:2012“, Refrigerating systems and heat pumps Safety and environmental re-quirements Part 3: Installation site and personal protection ISO 11650, Performance of refrigerant recovery and/or recycling equipment 3 Terms and definitions For the purposes of this

32、 document, the terms and definitions given in !EN 378-1:2008+A2:2012“ apply. BS EN 378-4:2008+A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 378-4:2008+A1:2012 (E) 5 4

33、 General requirements 4.1 Operational instructions 4.1.1 Care shall be taken to ensure that the personnel charged with the operation, supervision and mainte-nance of the refrigerating system are adequately instructed and are competent with respect to their tasks. The installer of the refrigerating s

34、ystem shall draw attention to the necessity for adequate instruction of operating and supervising personnel. 4.1.2 Personnel in charge of the refrigerating system that contain more than 3 kg of refrigerant shall have knowledge and experience of the mode of functioning, operation and day-by-day monit

35、oring of this system. 4.1.3 The mixing of different refrigerants within a system is not permitted under any circumstances. In the event of a change of the refrigerant type, it shall be done in accordance with 5.4. 4.2 Instruction of operating personnel Before a new refrigerating system is put into s

36、ervice, it shall be ensured that the operating personnel are instructed on the basis of the instruction manual about the construction, supervision, operation and mainte-nance of the refrigerating system, as well as the safety measures to be observed, if necessary the required personal protection equ

37、ipment (see !EN 378-3:2008+A1:2012“, Annex A) and the properties and han-dling of the refrigerant used. NOTE It is advisable that the operating personnel are present during evacuation, charging with refrigerant and adjustment of the refrigerating system as well as, if possible, during assembly on si

38、te. 4.3 Documentation 4.3.1 The owner / operator shall keep an updated logbook of the refrigerating system if the refrigerant charge exceeds 3 kg. 4.3.2 In the logbook the following information shall be recorded: a) details of all maintenance and repair work; b) quantities and kind of (new, reused o

39、r recycled) refrigerant which have been charged on each occasion, and the quantities of refrigerant which have been transferred from the system on each occasion, see also 6.6; c) analysis of a reused refrigerant, if available, the results of which shall also be kept in the log-book; d) source of the

40、 reused refrigerant; e) changes and replacements of components of the system; f) results of all periodic routine tests; g) record of significant periods of non-use. 4.3.3 The log-book shall either be kept by the owner / operator and in the machinery room, or the data shall be stored in a computer wi

41、th a printout in the machinery room, in which case the information shall be accessi-ble to the competent person when servicing or testing. BS EN 378-4:2008+A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permit

42、ted without license from IHS-,-,-EN 378-4:2008+A1:2012 (E) 6 5 Maintenance and repair 5.1 General 5.1.1 Each refrigerating system shall be subjected to preventive maintenance in accordance with the instruction manual, see EN 378-2. NOTE 1 The frequency of such maintenance depends on the type, size,

43、age, use etc. of the system. In many cases more than one maintenance service is required in the course of one year in accordance with legal requirements. NOTE 2 For personal protective equipment against refrigerants see EN 378-3. 5.1.2 The user / owner concerned for the refrigerating system shall en

44、sure that the system is inspected, regularly supervised and maintained in a satisfactory manner. 5.1.3 Systems with a charge larger than 3 kg should be subject to tightness inspection at least on an annual basis. If, during the inspection the suspicion of a leak exists, e.g. through refrigerant temp

45、erature checks or capacity reduction, then leak has to be located with suitable detection equipment and should be repaired and checked again after the repair in accordance with national regulations. The results of the inspection and measures taken afterwards should be included in the logbook. Refer

46、to Annex D for detailed specification regarding in service inspection. 5.1.4 The parties concerned for the refrigerating system shall also be responsible when another person uses the refrigerating system, unless another division of responsibility has been agreed upon. 5.1.5 Regular maintenance which

47、 does not include interference with, nor adjustment of, the refrigerating system and which requires no specialised knowledge of refrigeration can be carried out by a person of appro-priate competence employed by the person responsible. Examples of such non-specialist maintenance include air-side cle

48、aning of heat exchangers, cleaning of condensate systems. 5.1.6 It is not permitted to charge a refrigerating system with a refrigerant type that does not comply with the machine card nor with the specifications of the manufacturer. In the case of appliances, the refrigerant type has to conform to the rating label data. In the case of retrofitting of an installation, see 5.4. 5.1.7 In the case of refrigerating systems located within an enclosure and considered as indirect systems under EN 378-1, no unauthorised persons shall remain in the occupancy du