EN 415-10-2014 en Safety of packaging machines - Part 10 General Requirements《包装机的安全性 第10部分 通用要求》.pdf

1、BSI Standards PublicationBS EN 415-10:2014Safety of packaging machinesPart 10: General RequirementsBS EN 415-10:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 415-10:2014.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/3,

2、Packaging machines.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2014. Publis

3、hed by BSI StandardsLimited 2014ISBN 978 0 580 75636 8ICS 55.200Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2014.Amendments issued since publication

4、Date Text affectedBS EN 415-10:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 415-10 January 2014 ICS 55.200 English Version Safety of packaging machines - Part 10: General Requirements Scurit des machines demballage - Partie 10: Prescriptions gnrales Sicherheit von Verpackungsmaschinen -

5、Teil 10: Allgemeine Anforderungen This European Standard was approved by CEN on 12 October 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-

6、date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translati

7、on under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

8、ormer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COM

9、IT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-10:2014 EBS EN 415-10:2014EN 415-10:2014 (E) 2 Con

10、tents Page Foreword 5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions 10 4 List of significant hazards . 11 4.1 General . 11 4.2 Mechanical hazards 12 4.2.1 Moving parts 12 4.2.2 Slip, trip and fall hazards . 12 4.2.3 Loss of stability . 12 4.2.4 Hazards from guards 12 4.3

11、 Pneumatic and hydraulic equipment 12 4.4 Hazards from electrical equipment . 13 4.5 Hazards from electrostatic phenomena . 13 4.6 Thermal hazards . 13 4.6.1 Hot Surfaces 13 4.6.2 Cold surfaces 13 4.7 Noise 13 4.8 Radiation 13 4.9 Hazards from products and materials 14 4.9.1 Hazards generated by pro

12、ducts 14 4.9.2 Hazards generated by packaging materials . 14 4.10 Hazards due to neglecting ergonomic principles . 15 4.11 Hazards due to neglecting hygienic design principles. 15 4.12 Hazards caused by failures . 15 4.12.1 General . 15 4.12.2 Failure of power supplies 15 4.12.3 Failure of safety re

13、lated parts of control systems 16 4.12.4 Failure of electronic drive systems. 16 4.13 Hazards caused by the presence of stored energy. 16 4.14 Hazards due to remote diagnostics or control 16 4.15 Reasonably foreseeable misuse . 16 4.16 Hazards from specific elements or processes of packaging machine

14、s . 17 4.16.1 Cutting devices . 17 4.16.2 Sealing devices . 17 4.16.3 Film reel unwind mechanisms . 18 4.16.4 Conveyors . 18 4.16.5 Handles and hand-wheels 20 4.16.6 Size or product changing . 20 4.16.7 Hot melt adhesive equipment 21 4.16.8 Modified atmosphere packaging . 21 5 Safety requirements an

15、d/or protective measures . 21 5.1 General . 21 5.2 Requirements to minimize mechanical risks . 22 5.2.1 Protective measures against risks from moving parts . 22 5.2.2 Requirements to prevent slip, trip and fall hazards 52 5.2.3 Stability of machines 52 BS EN 415-10:2014EN 415-10:2014 (E) 3 5.2.4 Pre

16、vention of hazards from movable guards . 53 5.3 Supply disconnecting (isolating) device . 53 5.4 Pneumatic and hydraulic equipment . 53 5.5 Electrical equipment . 54 5.5.1 General . 54 5.5.2 Protection against electric shock 54 5.5.3 Degree of protection . 54 5.6 Electrostatic phenomena 54 5.7 Therm

17、al hazards 55 5.7.1 Hot surfaces . 55 5.7.2 Cold surfaces . 55 5.8 Noise reduction . 55 5.9 Radiation 56 5.9.1 General . 56 5.9.2 Laser radiation . 56 5.10 Measures to control hazards generated by products, substances and materials . 57 5.10.1 Measures to control hazards generated by substances . 57

18、 5.10.2 Measures to control hazards generated by products 57 5.10.3 Measures to control hazards generated by packaging materials 59 5.11 Ergonomic design principles . 60 5.11.1 Operating the machine 60 5.11.2 Operator interface and machine mounted control devices 60 5.11.3 Handling machine parts 60

19、5.11.4 Loading packaging materials . 60 5.11.5 Loading products or unloading packages 61 5.11.6 Size or product changes . 61 5.11.7 Cleaning the machine . 61 5.11.8 Maintenance . 61 5.11.9 Moving the machine 61 5.11.10 Lighting. 62 5.12 Hygienic design requirements . 62 5.13 Failures of power suppli

20、es . 62 5.14 Control functions . 63 5.14.1 General . 63 5.14.2 Normal stop 63 5.14.3 Safety related stop functions . 63 5.14.4 Operational stop 63 5.14.5 Emergency stop and emergency switching off 63 5.14.6 Safety related stops of variable speed electrical power drive systems 64 5.14.7 Stopping time

21、 . 65 5.15 Failures of safety related parts of control systems . 65 5.16 Prevention of unexpected start up 65 5.16.1 General . 65 5.16.2 Requirements for machines where whole body access is possible 65 5.16.3 Operations with open guards . 66 5.17 Stored energy 67 5.18 Requirements for remote diagnos

22、tics or control . 67 5.19 Reasonably foreseeable misuse 68 5.20 Requirements for specific elements or processes of packaging machines . 68 5.20.1 Cutting devices 68 5.20.2 Sealing devices 69 5.20.3 Film reel unwind mechanisms . 69 5.20.4 Conveyors 69 5.20.5 Handles and hand-wheels 72 5.20.6 Size or

23、product changing . 72 5.20.7 Hot melt adhesive equipment 73 5.20.8 Modified atmosphere packaging . 74 6 Verification of safety requirements and measures 74 BS EN 415-10:2014EN 415-10:2014 (E) 4 6.1 General . 74 6.2 Visual inspections with the machine stopped . 75 6.2.1 Mechanical parts . 75 6.2.2 Pn

24、eumatic systems 75 6.2.3 Hydraulic systems 75 6.2.4 Electrical systems. 75 6.2.5 Guards . 75 6.2.6 Design requirements 75 6.2.7 Marking and warning signs . 75 6.3 Measurements with the machine stopped . 75 6.3.1 Guards . 75 6.3.2 Electrical testing . 75 6.4 Visual inspections with the machine runnin

25、g . 76 6.4.1 Guards . 76 6.4.2 Safety related functions . 76 6.4.3 Dissipation of stored energy . 76 6.5 Measurements or tests with the machine running 76 6.5.1 Electrical testing . 76 6.5.2 Measurement of noise emission . 76 6.5.3 Temperature 76 6.6 Verification procedures 76 7 Information 78 7.1 G

26、eneral . 78 7.2 Marking 78 7.3 Signals and warning signs 78 7.3.1 General . 78 7.3.2 Prohibition sign “Do not reach in” 79 7.3.3 Prohibition sign “No access” 79 7.3.4 Warning sign “Hot surface” . 80 7.3.5 Warning sign “Warning; Low temperature/freezing conditions” 80 7.3.6 Warning signs indicating r

27、adiation hazards 81 7.3.7 Prohibition sign “Access prohibited for persons with implantable medical devices” . 83 7.4 Instructions . 83 7.4.1 General . 83 7.4.2 All packaging machines . 84 7.4.3 Machines for use with foodstuffs or pharmaceuticals . 85 7.4.4 Machines for handling hazardous products 85

28、 7.4.5 Machines with hot or cold surfaces 85 7.4.6 Machines incorporating hot melt and other adhesive systems . 85 7.4.7 Information on stability of the machine 85 7.4.8 Machines incorporating lifting equipment . 86 7.4.9 Assemblies of machines 86 Annex A (informative) Evaluation of energy or force

29、. 87 Annex B (informative) Maximum values for inherently safe design . 88 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 89 Bibliography . 92 BS EN 415-10:2014EN 415-10:2014 (E) 5 Foreword This document (EN 415-10:2014)

30、has been prepared by Technical Committee CEN/TC 146 “Packaging machines - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2014, and conflicti

31、ng national standards shall be withdrawn at the latest by July 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has

32、 been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This standard is part o

33、f a series of standards comprising the following parts: EN 415-1, Packaging machines safety Part 1: Terminology and classification of packaging machines and associated equipment; EN 415-2, Packaging machines safety Part 2: Pre-formed rigid container packaging machines; EN 415-3, Safety of packaging

34、machines Part 3: Form, fill and seal machines; EN 415-4, Safety of packaging machines Part 4: Palletizers and depalletizers; EN 415-5, Safety of packaging machines Part 5: Wrapping machines; EN 415-6, Safety of packaging machines Part 6: Pallet wrapping machines; EN 415-7, Safety of packaging machin

35、es Part 7: Group and secondary packaging machines; EN 415-8, Safety of packaging machines Part 8: Strapping machines; EN 415-9, Safety of packaging machines Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3; EN 415-10, Safet

36、y of packaging machines Part 10: General requirements (the present document). According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic,

37、 Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 415

38、-10:2014EN 415-10:2014 (E) 6 Introduction Packaging machines are used extensively in Europe in an increasingly wide range of industries. They contain several significant hazards that have the potential to cause serious injury. This document is a Type C standard as defined in the Introduction of EN I

39、SO 12100:2010. The requirements of the machine specific parts of EN 415 take precedence over the requirements of EN 415-10. The requirements of the machine specific parts of EN 415 may supplement or modify the corresponding clauses of EN 415-10. The machinery concerned and the extent to which hazard

40、s, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this Type C standard are different from those, which are stated in Type A or B standards, the provisions of this Type C standard take precedence. BS EN 415-10:2014EN 415-10:2014 (E) 7 1 Sco

41、pe This European Standard gives general requirements for packaging machines which are defined in the scope of EN 415-1 or are in the scope of another relevant machine specific part of EN 415. When used together with a relevant machine specific part of EN 415, it gives the requirements for that speci

42、fic type of machine. This document deals with safety requirements and their verification for design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of packaging machines when used as intended and under the conditions of misuse foreseeable by a manufacturer

43、. The extent to which hazards, hazardous situations and events are covered is indicated in Clause 4. The hazards on a specific machine can vary depending on its working principle; the type, size and mass of the product; the packaging material; auxiliary equipment attached to the machine and the envi

44、ronment in which the machine is used. If the machine presents hazards that are not dealt with in this standard, the manufacturer should assess these hazards by using the principles detailed in EN ISO 12100:2010. Such deviations or additions are outside the scope of this standard. Exclusions This Eur

45、opean Standard is not applicable to the following: machines that were manufactured before the date of publication of this document by CEN. This standard does not consider the following: the risk resulting from the use of machines in public accessed areas. NOTE For machines used in public accessed ar

46、eas different or additional requirements can apply. It is the responsibility of the manufacturer to identify such additional risks, which are outside the scope of this standard or such deviating risks which arise from this specific use, and provide suitable protective measures in accordance with EN

47、ISO 12100. the use of packaging machines in potentially explosive atmospheres; specific health, safety or hygiene hazards associated with the products that may be handled by the machines, but does include general advice on this subject; hazards that may be associated with decommissioning packaging m

48、achines. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including

49、any amendments) applies. EN 349, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body EN 415-1, Packaging machines safety - Part 1: Terminology and classification of packaging machines and associated equipment EN 415-9, Safety of packaging machines - Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3 EN 614-1, Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles BS EN 415-10:2014EN 415-1