EN 4156-2013 en Aerospace series - Rod ends with self-aligning double row ball bearings and threaded shank in steel - Inner ring and balls in corrosion resisting steel - Dimensions.pdf

1、BSI Standards PublicationBS EN 4156:2013Aerospace series Rod ends,with self-aligning double rowball bearings and threadedshank in steel Inner ring andballs in corrosion resisting steel Dimensions and loads Inch seriesBS EN 4156:2013 BRITISH STANDARDNational forewordThis British Standard is the UK im

2、plementation of EN 4156:2013. The UK participation in its preparation was entrusted to TechnicalCommittee ACE/12, Aerospace fasteners and fastening systems. A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include

3、all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2013. Published by BSI Standards Limited 2013ISBN 978 0 580 82944 4 ICS 49.035Compliance with a British Standard cannot confer immunity from legal obligations.This British

4、 Standard was published under the authority of the Standards Policy and Strategy Committee on 31 December 2013.Amendments issued since publicationDate T e x t a f f e c t e dBS EN 4156:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4156 December 2013 ICS 49.035 English Version Aerospace se

5、ries - Rod ends, with self-aligning double row ball bearings and threaded shank in steel - Inner ring and balls in corrosion resisting steel - Dimensions and loads - Inch series Srie arospatiale - Embouts rotule sur deux ranges de billes et tige filete en acier - Bague intrieure et billes en acier r

6、sistant la corrosion - Dimensions et charges - Srie en inches Luft- und Raumfahrt - senkpfe mit zweireihigem Pendelkugellager und Gewindeschaft aus Stahl - Innenring und Wlzkrper aus korrosionsbestndigem Stahl - Mae und Belastungen - Zoll Reihe This European Standard was approved by CEN on 21 March

7、2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtaine

8、d on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-C

9、ENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, I

10、taly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: A

11、venue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4156:2013 EBS EN 4156:2013EN 4156:2013 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Symbols and definitions .5 4 Required

12、characteristics .5 5 Qualification 11 6 Designation . 11 7 Marking 11 8 Technical specification 11 BS EN 4156:2013EN 4156:2013 (E) 3 Foreword This document (EN 4156:2013) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and

13、 votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standar

14、d, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the latest by June 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and

15、/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czec

16、h Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom

17、. BS EN 4156:2013EN 4156:2013 (E) 4 1 Scope This European Standard specifies the characteristics of adjustable rod ends with self-aligning double row ball bearing and threaded shank in steel, inner ring and balls in corrosion resisting steel. They consist of: a rod end comprising: either seals or sh

18、ields; an optional longitudinal groove for locking purpose; an inner ring with balls. These rod ends are intended for use with flight control rods or rods for aerospace structures. They are intended to be used in the temperature range: 54 C to 150 C. However, being lubricated with the following grea

19、ses: very high pressure grease, ester type (code A), operational range 73 C to 121 C according MIL-PRF-23827 type II very high pressure grease, synthetic hydrocarbons, general purpose (code B), operational range 54 C to 177 C (see EN 2067), according MIL-PRF-81322. very high pressure grease, lithium

20、 type (code C) operational range 73 C to 121 C according MIL-PRF-23827 type I. Their field of application when lubricated with codes A and C grease is limited to 121 C. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensa

21、ble for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2030, Aerospace series Steel FE-PM3501 (X105CrMo17) Hardened and tempered Bars D 150 mm EN 2067, Aerospace serie

22、s Rod ends with self-aligning ball bearings Technical specification EN 2099, Aerospace series Steel FE-PL71 Carburized, hardened and tempered Bars De 100 mm 1)EN 2133, Aerospace series Cadmium plating of steels with specified tensile strength 1 450 MPa, copper, copper alloys and nickel alloys 1) In

23、preparation at the date of publication of this standard. BS EN 4156:2013EN 4156:2013 (E) 5 EN 2135, Aerospace series Steel FE-PL61 Carburized, hardened and tempered Bar De 40 mm 2)EN 2424, Aerospace series Marking of aerospace products EN 9133, Aerospace series Quality management systems Qualificati

24、on procedure for aerospace standard parts ISO 1132-1, Rolling bearings Tolerances Part 1: Terms and definitions ISO 3161, Aerospace UNJ threads General requirements and limit dimensions ISO 3353-1, Aerospace Lead and runout threads Part 1: Rolled external threads ISO 8075, Aerospace Surface treatmen

25、t of hardenable stainless steel parts MIL-PRF-23827, Grease, aircraft and instrument, gear and actuator screw, NATO code number G-354 3)MIL-PRF-81322, Grease, aircraft, general purpose, wide temperature range NATO code G-395 3)3 Symbols and definitions For the purposes of this document, the symbols

26、and definitions given in ISO 1132-1 and the following apply. dsis the deviation of a single bore diameter; dmpis the single plane mean bore diameter deviation; is the angular displacement permissible between inner and outer ring axis of a set of aligning bearing; Csis the permissible static radial l

27、oad; Famax. is the permissible static axial load. 4 Required characteristics 4.1 Dimensions Tolerances Masses Configuration : see Figure 1. Values : see Figure 1 and Table 1: values after cadmium plating and passivating. 4.2 Surface roughness See Figure 1, values prior to cadmium plating and passiva

28、ting. Rolling elements and raceways: Ra= 0,2 m (8 in). 2) Published as ASD-STAN Prestandard at the date of publication of this standard (www.asd-stan.org). 3) Published by: Department of Defense (DoD), http:/www.defenselink.mil/. BS EN 4156:2013EN 4156:2013 (E) 6 4.3 Materials Rod end : Steel EN 213

29、5 or EN 2099; heat treated to obtain: by case hardening, hardening and tempering a surface hardness of 58 HRC on the raceway; by hardening and tempering a strength Rm 830 MPa on the whole rod end. Inner ring : Steel EN 2030. Rolling elements : Steel EN 2030. Seals : Polytetrafluoroethylene (PTFE) or

30、 glass fabric reinforced polytetrafluoroethylene (PTFE). Shields : Corrosion resisting material. Retaining rings : Corrosion resisting material. 4.4 Surface treatment Rod end : All outer surfaces with the exception of the raceway, cadmium plating and chromating as per EN 2133, 10 m to 20 m (400 in t

31、o 800 in). Exception: threads, coat thickness 5 m to 10 m (200 in to 400 in). Inner ring and rolling elements : passivated ISO 8075. BS EN 4156:2013EN 4156:2013 (E) 7 , Dimensions in millimetres (inches) Break sharp edges and corners and remove all burrs and slivers. V Z Break sharp corner A-A Type

32、1 Type 2 Y Design of sealed or shielded ball bearing Type with seals Type with shields Code E Code P Key 1 conforms to ISO 3353-1 2 thread NOTE The installation of seals and shields is at the manufacturers option. Figure 1 0,8 m 32 in 3,2 m 125 in BS EN 4156:2013EN 4156:2013 (E) 8 Table 1 (1 of 2) D

33、imensions in millimetres (inches) Diameter d B C D d1G a H K bCode Nominal Tolerance 0 0,12 0,12 0,25 0,5 0,5 Type of thread UNJF-3A dmpds 0.0050( 0.005) ( 0.010) min. ( 0.02) ( 0.02) 01 6,350 (0.250 0) 0 0,008 3 0.000 0 0 0,013 5 0.000 0 14,00 (0.551) 10,00 (0.394) 22,50 (0.886) 8,4 (0.33) 27,0 (1.

34、06) 29,3 (1.15) 6,350-28 (0.250 0-28) 02 37,0 (1.46) 39,3 (1.55) 7,938-24 (0.312 5-24) 03 9,525-24 (0.375 0-24) 04 42,0 (1.65) 44,3 (1.74) 11,113-20 (0.437 5-20) 05 52,0 (2.05) 54,3 (2.14) 12,700-20 (0.500 0-20) 06 59,0 (2.32) 61,3 (2.41) 14,288-18 (0.562 5-18) 07 63,0 (2.48) 65,3 (2.57) 15,875-18 (

35、0.625 0-18) 10 7,938 (0.312 5) 15,00 (0.591) 28,50 (1.122) 10,8 (0.43) 37,0 (1.46) 39,3 (1.55) 7,938-24 (0.3125-24) 11 9,525-24 (0.375 0-24) 12 42,0 (1.65) 44,3 (1.74) 11,113-20 (0.437 5-20) 13 52,0 (2.05) 54,3 (2.14) 12,700-20 (0.500 0-20) 14 59,0 (2.32) 61,3 (2.41) 14,288-18 (0.5625-18) 15 13,8 (0

36、.54) 63,0 (2.48) 65,3 (2.57) 15,875-18 (0.6250-18) 20 9,525 (0.375 0) 20,00 (0.787) 14,00 (0.551) 32,00 (1.260) 37,0 (1.46) 39,3 (1.55) 9,525-24 (0.3750-24) 21 42,0 (1.65) 44,3 (1.74) 11,113-20 (0.4375-20) 22 52,0 (2,05) 54,3 (2.14) 12,700-20 (0.5000-20) 23 48,0 (1.89) 50,3 (1.98) 14,288-18 (0.5625-

37、18) 24 63,0 (2.48) 65,3 (2.57) 15,875-18 (0.6250-18) BS EN 4156:2013EN 4156:2013 (E) 9 Table 1 (2 of 2) Dimensions in millimetres (inches) Code L M N r1 r2 r3 r4 c Type Mass 0,25 0,13 0 0 0,13 0,3 0,25 ( 0.010) +00.005 0.0050( 0.01) ( 0.010) min. max. g/piece (lb/piece) 01 54,00 (2.126) 1,57 (0.062)

38、 5,11 (0.201) 0,3 to 0,5 0.02to0.017,0 (0.28) 6,48 (0.255) 0,13 to 0,38 0.015to0.0058 32 1 37 (0.082) 02 6,60 (0.260) 6,0 (0.24) 41 (0.090) 03 2,36 (0.093) 7,90 (0.311) 5,0 (0.20) 2 46 (0.101) 04 60,00 (2.362) 9,40 (0.370) 7,0 (0.28) 1 56 (0.123) 05 77,50 (3.051) 11,07 (0.436) 6,0 (0.24) 73 (0.161)

39、06 85,00 (3.346) 3,18 (0.125) 12,14 (0.478) 19 77 (0.170) 07 80,00 (3.150) 13,74 (0.541) 7,0 (0.28) 35 98 (0.216) 10 60,00 (2.362) 1,57 (0.062) 6,60 (0.260) 0,3 to 0,8 0.03to0.015,0 (0.20) 60 (0.132) 11 2,36 (0.093) 7,90 (0.311) 64 (0.141) 12 62,00 (2.441) 9,40 (0.370) 2 71 (0.157) 13 74,00 (2.913)

40、11,07 (0.436) 1 86 (0.190) 14 80,00 (3.150) 3,18 (0.125) 12,14 (0.478) 7,0 (0.28) 30 103 (0.227) 15 83,00 (3.268) 13,74 (0.541) 114 (0.251) 20 62,00 (2.441) 2,36 (0.093) 7,90 (0.311) 5,0 (0.20) 35 94 (0.207) 21 67,00 (2.638) 9,40 (0,370) 106 (0.234) 22 75,00 (2.953) 11,07 (0.436) 122 (0.270) 23 73,0

41、0 (2.874) 3,18 (0.125) 12,14 (0.478) 30 2 132 (0.291) 24 85,00 (3.346) 13,74 (0.541) 1 144 (0.317) aG = minimum length of useful threads. bThread rolled as per ISO 3161. cMaximum value for the user. BS EN 4156:2013EN 4156:2013 (E) 10 4.5 Loads, starting torques and clearances See Table 2. Table 2 Di

42、mensions in millimetres (inches) Diameter code Permissible static loads Starting torque a Clearance aRadial load Axial load Nm (in lbs) m (in) Csb Famax. bmax. N N With seals With shields Radial Axial (lfb) (lfb) Code N Code R max. 01 6 810 (1 531) 2 128 (478) 4,0 (0.036) 2,0 (0.018) 2 to 10 394to79

43、1 to 5 197to3980 (3 150) 02 03 04 05 06 07 10 10 780 (2 423) 3 369 (757) 10,0 (0.089) 5,0 (0.044) 11 12 13 14 15 20 12 750 (2 866) 3 984 (895) 12,0 (0.106) 7,0 (0.062) 21 22 23 24 aDefinition and testing as per EN 2067. bDefinition and testing for ultimate static loads as per EN 2067, Annex E. 4.6 R

44、etention of seals or shields Definition and testing as per EN 2067, Annex A. BS EN 4156:2013EN 4156:2013 (E) 11 Table 3 Diameter code Test torque Nm (in lbs) min. 01 to 24 5,0 (0.044) 5 Qualification See EN 9133. 6 Designation EXAMPLE Description block ROD END Identity block EN4156L05EK1AN Number of

45、 this standard Code letter for thread (see below) Code letter for thread: L = left hand thread R = right hand thread Diameter code (see Table 1) Code letter for shields or seals (see Figure 1) Code for longitudinal groove type (see below) Code for longitudinal groove type: K1 = longitudinal groove a

46、s per type 1 K2 = longitudinal groove as per type 2 Code letter for grease (see Clause 1) Code letter for radial clearance (see Table 2) NOTE If necessary, the originator code I9005 should be placed between the description block and the identity block. 7 Marking EN2424, style A. Marking position and

47、 method are at manufacturers option. 8 Technical specification EN 2067. This page deliberately left blankThis page deliberately left blankBSI is the national body responsible for preparing British Standards and other standards-related publications, information and services.BSI is incorporated by Roy

48、al Charter. British Standards and other standardization products are published by BSI Standards Limited.British Standards Institution (BSI)BSI Group Headquarters389 Chiswick High Road London W4 4AL UKAbout usWe bring together business, industry, government, consumers, innovators and others to shape

49、their combined experience and expertise into standards -based solutions.The knowledge embodied in our standards has been carefully assembled in a dependable format and refined through our open consultation process. Organizations of all sizes and across all sectors choose standards to help them achieve their goals.Information