1、BRITISH STANDARDBS EN Earth-moving machinery Safety Part 12 : Requirements for cable excavatorsICS 53.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g
2、36g58474-12:2006+A1:2008BS EN 474-12:2006+A1:2008This British Standard waspublished under the authorityof the Standards Policy andStrategy Committee on 28 February 2007 BSI 2009ISBN 978 0 580 62376 9National forewordThis British Standard is the UK implementation of EN 474-12:2006+A1:2008.It supersed
3、es BS EN 474-12:2006, which is withdrawn.The UK participation in its preparation was entrusted by Technical CommitteeB/513, Construction equipment and plant and site safety, to SubcommitteeB/513/1, Earth moving machinery (International).A list of organizations represented on this subcommittee can be
4、 obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity fromlegal obligations. Amendments/corrigenda issued since publicati
5、onDate31 July 2009 Implementation of CEN amendment A1:2008CommentsThe start and finish of text introduced or altered by amendment is indicatedin the text by tags. Tags indicating changes to CEN text carry the number ofthe CEN amendment. For example, text altered by CEN amendment A1 isindicated by !“
6、. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 474-12:2006+A1 October 2008 ICS 53.100 Supersedes EN 474-12:2006 English Version Earth-moving machinery - Safety - Part 12: Requirements for cable excavators Engins de terrassement - Scurit - Partie 12: Prescriptions applicables aux pelles cbles
7、 Erdbaumaschinen - Sicherheit - Teil 12: Anforderungen fr Seilbagger This European Standard was approved by CEN on 17 April 2006 and includes Amendment 1 approved by CEN on 18 August 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for gi
8、ving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official v
9、ersions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belg
10、ium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR
11、 STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 474-12:2006+A1:2008: EBS EN 474-12:2006+A1:2
12、008EN 474-12:2006+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions, symbols and abbreviated terms .7 4 List of additional significant hazards 7 5 Safety requirements and/or measures 7 5.1 General7 5.2 Access 7 5.3 Operators station 8 5.
13、3.1 General8 5.3.2 Roll-over protective structures (ROPS).8 5.3.3 Operators protective guard8 5.3.4 Operators seat, vibrations .8 5.4 Operators controls and indicators8 5.4.1 Controls for driving and steering.8 5.4.2 Warning indicator 8 5.5 Steering.8 5.6 Swing brakes8 5.7 Lift system 9 5.7.1 Force
14、controlled operation (lifting, lowering).9 5.7.2 Free fall operation9 5.7.3 Switch-over.9 5.7.4 Boom.9 5.7.5 Ropes 9 5.7.6 Rope drum, rope pulley.10 5.8 Limiting devices.10 5.8.1 Load moment limiting device .10 5.8.2 Lift limiting switch .10 5.8.3 Limit switch for the boom hoist system10 5.9 Calcula
15、tion of the lift capacity10 5.9.1 Calculation method10 5.9.2 Rated lift capacity table in object handling application.11 5.10 Requirements of safety related parts of the control system.11 5.11 Stability .11 5.11.1 General11 5.11.2 Stability in different applications .11 5.11.3 Dragline bucket11 5.11
16、.4 Grab and front shovel .12 5.11.5 Object handling application12 5.12 Cable excavator with electrical power source12 6 Verification of safety requirements/measures12 7 Information for use 12 7.1 Operation manual 12 Annex A (normative) List of additional significant hazards Cable excavators14 Annex
17、B (normative) Requirements for cable excavator swing brakes 15 B.1 General15 B.2 Terms and definitions .15 B.3 Minimum performance 16 BS EN 474-12:2006+A1:2008EN 474-12:2006+A1:2008 (E) 3 B.3.1 Swing drive system .16 B.3.2 Swing service brake 16 B.3.3 Swing parking brake17 B.4 Conditions for testing
18、 the swing service brake .17 B.5 Test report 17 Annex C (informative) Illustrations18 C.1 Standard applications .18 C.1.1 Crawler type cable excavator with lifting equipment.18 C.1.2 Crawler type cable excavator with dragline equipment 19 C.1.3 Crawler type cable excavator with grab equipment.19 C.2
19、 Special applications 20 C.2.1 Crawler type cable excavator with hole drilling equipment (casing oscillator)20 C.2.2 Crawler type cable excavator with piling equipment (hydraulic or diesel hammer) 21 C.2.3 Crawler type excavator with wall cutter equipment (diaphragm wall grab) 21 C.3 Wheel type cabl
20、e excavator in transport position for road travelling22 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC .23 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 20
21、06/42/EC“.24 Bibliography25 Figures Figure B.1 Swing service brake16 Figure C.1.1 Crawler type cable excavator with lifting system .18 Figure C.1.2 Crawler type cable excavator with dragline equipment .19 Figure C.1.3 Crawler type cable excavator with grab equipment .19 Figure C.2.1 Crawler type exc
22、avator with hole drilling equipment (casing oscillator).20 Figure C.2.2 Crawler type cable excavator with piling equipment (hydraulic or diesel hammer).21 Figure C.2.3 Crawler type excavator with wall cutter equipment (diaphragm wall grab).21 Figure C.3 Wheel type cable excavator in transport positi
23、on for road travelling .22 Tables Table 1 Safety factors of ropes.9 Table A.1 List of additional significant hazards .14 BS EN 474-12:2006+A1:2008EN 474-12:2006+A1:2008 (E) 4 Foreword This document (EN 474-12:2006+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment a
24、nd building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at
25、 the latest by December 2009. This document supersedes EN 474-12:2006. This document includes Amendment 1, approved by CEN on 2008-08-18. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN
26、 by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ For bibliographic references, see EN 474-1:2006. EN 474 “Ea
27、rth-moving machinery Safety“ comprises the following parts: Part 1: General requirements Part 2: Requirements for tractor-dozers Part 3: Requirements for loaders Part 4: Requirements for backhoe-loaders Part 5: Requirements for hydraulic excavators Part 6: Requirements for dumpers Part 7: Requiremen
28、ts for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: Requirements for trenchers Part 11: Requirements for earth and landfill compactors Part 12: Requirements for cable excavators This European Standard is intended for use in combination with Part 1 of the ser
29、ies. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, It
30、aly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 474-12:2006+A1:2008EN 474-12:2006+A1:2008 (E) 5 Introduction This part of EN 474 is a type C standard as stated in EN ISO 12100-1:2003.
31、The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take pr
32、ecedence over the provisions of the other standards, for machines that have been de-signed and built according to the provisions of this type C standard. BS EN 474-12:2006+A1:2008EN 474-12:2006+A1:2008 (E) 6 1 Scope This part of EN 474 deals with all significant hazards, hazardous situations and eve
33、nts relevant to cable excavators as defined in EN ISO 6165:2006, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard applies also to cable excavators, their undercarriage and upper-structure, if int
34、ended for use in combination with other equipment or attachment, such as drill rigs, pile driving and extracting equipment and moving equipment (e.g. rail track, walking legs, pontoon, ship) or stationary undercarriage. This European Standard is not dealing with the specific hazards due to these add
35、itional equipment or attachment. NOTE For these additional equipment or attachment, relevant specific European Standards should be considered where available, for example: for pile driving and extracting equipment: EN 996:1995; for drill rigs: EN 791:1995. The requirements of this part are complemen
36、tarily to the common requirements formulated in EN 474-1:2006. This part does not repeat the requirements from EN 474-1:2006, but adds or replaces the requirements for application for cable excavators. This part specifies the appropriate technical measures to eliminate or reduce risks arising from t
37、he significant hazards, hazardous situations and events during commissioning, operation and maintenance of the machinery in the scope. This European Standard is not applicable to cable excavators manufactured before the date of publication of this European Standard by CEN. 2 Normative references The
38、 following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 474-1:2006, Earth-moving machinery Safet
39、y Part 1: General requirements. EN 791:1995, Drill rigs Safety. EN 12643:1997, Earth-moving machinery Rubber-tyred machines Steering requirements (ISO 5010:1992, modified). EN 60204-32:1998, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-3
40、2:1998). EN ISO 2867:2006, Earth-moving machinery Access systems (ISO 2867:2006). EN ISO 6165:2006, Earth-moving machinery Basic types Identification and terms and definitions (ISO 6165:2006). EN ISO 7096:2000, Earth moving machinery Laboratory evaluation of operator seat vibration (ISO 7096:2000).
41、EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003). ISO 4310:1981, Cranes Test code and procedures. ISO 6014:1986, Earth-moving machinery Determination of ground speed BS EN 474-12:2006+A1:2008EN 474-12:200
42、6+A1:2008 (E) 7 ISO 7546:1983, Earth moving machinery Loader and front loading excavator buckets Volumetric ratings. ISO 10262:1998, Earth-moving machinery Hydraulic excavators Laboratory tests and performance requirements for operator protective guards. ISO 15219:2004, Earth-moving machines Cable e
43、xcavators Terminology and commercial specifications. 3 Terms and definitions, symbols and abbreviated terms For the purposes of this European Standard, the terms and definitions given in EN 474-1:2006, EN ISO 12100-1:2003, ISO 15219:2004 and the following apply. NOTE 1 !The terms used for cable exca
44、vators“ are defined in ISO 15219:2004 and illustrated in Annex C. NOTE 2 Definitions used in EN and ISO standards referred to in this European Standard are also valid for this document. 3.1 cable excavator excavator (see EN ISO 6165:2006), having a wire rope-operated upper structure primarily design
45、ed for excavating with a dragline bucket, a front shovel or grab, used for compacting material with a compaction plate, for demolition work by hook or ball and for material handling with special equipment and attachment 3.2 boom hoist system consists of the boom (lower-, intermediate- and head-secti
46、on), the A-frame system and the boom hoist winch system 3.3 lift system consists of the main winch system used for earth-moving-, demolition-, compaction- and object-handling (e. g. with hook assembly) application 4 List of additional significant hazards See Annex A NOTE Annex A (normative) contains
47、 all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. 5 Safety requirements and/or measures 5.1 General
48、Cable excavators shall comply with the requirements of EN 474-1:2006, as far as not modified or replaced by the requirements of this part. 5.2 Access EN 474-1:2006, 5.2 applies with the following exception: Dimension code G in Figure 2 of EN ISO 2867:2006 may be 600 mm when the hand rails/handholds
49、are placed in the door opening. BS EN 474-12:2006+A1:2008EN 474-12:2006+A1:2008 (E) 8 5.3 Operators station 5.3.1 General EN 474-1:2006, 5.3 applies with the following provision: 5.3.2 Roll-over protective structures (ROPS) EN 474-1:2006, 5.3.3 does not apply for cable excavators. 5.3.3 Operators protective guard EN 474-1:2006, 5.3.4 is replaced by the following: Cable excavators shall be designed so that an operators protective structure (top and front guard) can be fitt
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