1、BRITISH STANDARDBS EN 474-6:2006Earth-moving machinery Safety Part 6: Requirements for dumpersICS 53.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g3
2、6g58+A1:2009BS EN 474-6:2006+A1:2009This British Standard waspublished under the authorityof the Standards Policy andStrategy Committee on 28 February 2007 BSI 2009ISBN 978 0 580 62370 7National forewordThis British Standard is the UK implementation of EN 474-6:2006+A1:2009.It supersedes BS EN 474-6
3、:2006, which is withdrawn. The UK participation in its preparation was entrusted by Technical CommitteeB/513, Construction equipment and plant and site safety, to Subcommittee B/513/1, Earth moving machinery (International).A list of organizations represented on this subcommittee can be obtained onr
4、equest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity fromlegal obligations.Amendments/corrigenda issued since publicationDate Comment
5、s31 July 2009 Implementation of CEN amendment A1:2009The start and finish of text introduced or altered by amendment is indicatedin the text by tags. Tags indiating changes to CEN text carry the numberof the CEN amendment. For example, text altered by CEN amendment A1 isindicated by . A1A1EUROPEAN S
6、TANDARD NORME EUROPENNE EUROPISCHE NORM EN 474-6:2006+A1 February 2009 ICS 53.100 Supersedes EN 474-6:2006English Version Earth-moving machinery - Safety - Part 6: Requirements for dumpers Engins de terrassement - Scurit - Partie 6: Prescriptions applicables aux tombereaux Erdbaumaschinen - Sicherhe
7、it - Teil 6: Anforderungen fr Muldenfahrzeuge This European Standard was approved by CEN on 17 April 2006 and includes Amendment 1 approved by CEN on 20 December 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European St
8、andard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, Fre
9、nch, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus
10、, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMI
11、T EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 474-6:2006+A1:2009: EBS EN 474-6:2006+A1:2009EN 474-6:2006+A1:200
12、9 (E) 2 Contents Page Foreword 4Introduction .61 Scope 72 Normative references 73 Terms and definitions .74 List of additional significant hazards 85 Requirements and/or measures .85.1 General 85.2 Dump body .95.3 Retarder 95.4 Articulated frame lock .95.5 Roll-over protective structures (ROPS) .95.
13、6 Falling object protective structure (FOPS) 105.7 Operators station . 115.8 Steering system 126 Information for use . 12Annex A (normative) List of additional significant hazards Dumpers . 13Annex B (informative) Illustrations . 14Annex ZA (informative) Relationship between this European Standard a
14、nd the Essential Requirements of EU Directive 98/37/EC . 16Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 17Bibliography . 18Figures Figure 1 Deflection-limiting volume (DLV), front view 10 Figure B.1 Rigid frame dumper
15、14 Figure B.2 Articulated frame dumper 14 Figure B.3 Crawler dumper 14 Figure B.4 Wheel compact dumper . 15 Figure B.5 Crawler compact dumper 15 Figure B.6 Compact dumper with self-loading equipment . 15 BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 3 Tables Table A.1 List of additional signific
16、ant hazards . 13 BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 4 Foreword This document (EN 474-6:2006+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shal
17、l be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-12-20. This docu
18、ment supersedes !EN 474-6:2006“. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements
19、of EU Directive. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ For bibliographic references, see !EN 474-1:2006+A1:2009“. EN 474 “Earth-moving machinery Safety“ comprises the following parts: Part 1: General requirements Part 2
20、: Requirements for tractor-dozers Part 3: Requirements for loaders Part 4: Requirements for backhoe-loaders Part 5: Requirements for hydraulic excavators Part 6: Requirements for dumpers Part 7: Requirements for scrapers Part 8: Requirements for graders Part 9: Requirements for pipelayers Part 10: R
21、equirements for trenchers Part 11: Requirements for earth and landfill compactors Part 12: Requirements for cable excavators This European Standard is intended for use in combination with Part 1 of the series. According to the CEN/CENELEC Internal Regulations, the national standards organizations of
22、 the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 5 Lithuania, Luxembourg, Malta,
23、Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 6 Introduction This part of EN 474 is a type C standard as stated in EN ISO 12100-1:2003. The machinery concerned and the extent to whi
24、ch hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other sta
25、ndards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 7 1 Scope This part of EN 474 deals with all significant hazards, hazardous situations and events relevant to wheel and crawler dumpers as def
26、ined in EN ISO 6165:2006, including compact dumpers, and compact dumpers with standing operator when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). The requirements of this part are complementary to common requirements fo
27、rmulated in !EN 474-1:2006+A1:2009“. This part does not repeat the requirements from !EN 474-1:2006+A1:2009“, but adds or replaces the requirements for application for dumpers. This part specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards, h
28、azardous situations and events during commissioning, operation and maintenance of dumpers. Pedestrian controlled dumpers are excluded from the scope of this European Standard. This European Standard is not applicable to dumpers, manufactured before the date of publication of this European Standard b
29、y CEN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !EN 474-1:
30、2006+A1:2009“, Earth-moving machinery Safety Part 1: General requirements !deleted text“ !EN ISO 3449:2008“, Earth-moving machinery Falling-object protective structures - Laboratory tests and performance requirements (ISO 3449:2005) !EN ISO 3164:2008“, Earth-moving machinery Laboratory evaluations o
31、f protective structures Specifications for deflecting-limiting volume (ISO 3164:1995) !EN ISO 3471:2008, Earth-moving machinery - Roll-over protective structures - Laboratory tests and performance requirements (ISO 3471:2008) “ !EN ISO 7096:2008“, Earth-moving machinery Laboratory evaluation of oper
32、ator seat vibration (ISO 7096:2000) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) ISO 10268:1993, Earth-moving machinery Retarders for dumpers and tractor-scrapers Performance tests ISO 10570:2004, Ear
33、th-moving machinery Articulated frame lock Performance requirements ISO 13333:1994, Earth-moving machinery Dumper body support and operators cab tilt support devices 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in !EN 474-1:2006+A1:2009“, EN ISO
34、 12100-1:2003 and the following apply. BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 8 NOTE 1 Terminology for dumpers is specified in ISO 7132:2003 and is illustrated in Annex B of this European Standard. NOTE 2 Definitions used in EN and ISO standards referred to in this European Standard are a
35、lso valid for this document. 3.1 dumper self-propelled crawler or wheeled machine, with an open body, which transports and dumps or spreads material (see EN ISO 6165:2006 and Figures B.1 and B.2) NOTE Except for compact dumpers, loading is performed by other machines or equipment. 3.2 rigid frame du
36、mper dumper with a rigid frame and wheel or crawler steering (see EN ISO 6165:2006, Figure B.1and Figure B.3) 3.3 articulated frame dumper dumper with an articulated frame for steering (see EN ISO 6165:2006 and Figure B.2) 3.4 swing dumper dumper having a 360 swing upper structure (see EN ISO 6165:2
37、006) NOTE The upper structure comprises a rigid frame, open body and operators station; the under-carriage consists of a track type or wheeled unit. 3.5 compact dumper articulated or rigid dumper having an operating mass (see !ISO 6016:2008“) of 4 500 kg or less (see EN ISO 6165:2006 and Figures B.4
38、, B.5 and B.6) NOTE A compact dumper may have integral self-loading equipment. 3.6 self-loading equipment integral mounted bucket-supporting structure and linkage permanently fitted to the dumper enabling it to fill its own open body with material (see Figure B.6) 4 List of additional significant ha
39、zards See Annex A. NOTE Annex A (normative) contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk
40、. 5 Requirements and/or measures 5.1 General Dumpers shall comply with the requirements of !EN 474-1:2006+A1:2009“, as far as not modified or replaced by the requirements of this part. BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 9 5.2 Dump body 5.2.1 Control device When the content of the body
41、 can be dumped manually, the control device shall be designed and placed so that the opening and closing can be actuated safely, e.g. from the operators position or from a side different from the tipping direction. 5.2.2 Body lowering In case of loss of energy, lowering the body to the transport pos
42、ition (frame) shall be possible in a safe way without special tools ,e.g. by a manually operated valve. 5.2.3 Body down indicator Dumpers shall have the following provisions: a device preventing travelling with a speed higher than 10 km/h when the body is not completely lowered; an audible and/or vi
43、sible warning device functioning when the body is not in a lowered position and the transmission is engaged. Compact dumpers are excluded from this requirement. 5.2.4 Body support device A mechanical body support device shall be provided to support the body in lifted position during service, mainten
44、ance and other non-operational purposes. The device shall meet the requirements in ISO 13333:1994. 5.2.5 Sticking load Where there is a risk of loosing stability while dumping due to the load freezing to the body, provisions shall be made to assist discharge of the load. NOTE A solution is to provid
45、e an exhaust heating system for the dump body. Compact dumpers are excluded from this requirement. 5.3 Retarder Dumpers, except compact dumpers and crawler dumpers, shall be equipped with a retarder system, which meets the requirements of ISO 10268:1993. 5.4 Articulated frame lock !EN 474-1:2006+A1:
46、2009“, 5.14.5 applies with the following exceptions: The articulated frame lock device shall meet the requirements in ISO 10570:2004 except that the requirement for articulated dumpers is limited to a steering torque (expressed in Newton per metre) of 4,0 times the steering torque for the unloaded m
47、achine. This articulated frame lock device shall be tested to withstand a force of 1,2 times or more of the steering force calculated from the maximum force of the calculated steering moment. 5.5 Roll-over protective structures (ROPS) !EN 474-1:2006+A1:2009“, 5.3.3 applies with the following additio
48、ns/exceptions for compact dumpers: BS EN 474-6:2006+A1:2009EN 474-6:2006+A1:2009 (E) 10 Compact dumpers with seated operator shall have ROPS according to !EN ISO 3471:2008“. The test procedure of !EN ISO 3471:2008“ applies but modified as follows: The portion of deflection-limiting volume (DLV) abov
49、e the LA (SIP) line according to !EN ISO 3164:2008“ is allowed to deviate (lean) up to 15 laterally as shown in Figure 1, when the minimum energy requirement is met. Portion below the LA (SIP) line of DLV can be disregarded. Key 1 up to 15 2 LA 3 Seat index point (SIP) Figure 1 Deflection-limiting volume (DLV), front view 5.6 Falling object protective structure (FOPS) 5.6.1 General !EN 474-1:2006+A1:2009“, 5.3.4 applies w
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