1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 4800-008:2010Aerospace series Titanium and titanium alloys Technical specificationPart 008: Pre-production and production castingsBS EN 4800-008:2010 BRITISH STANDARDNation
2、al forewordThis British Standard is the UK implementation of EN 4800-008:2010.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/61/-/49, Titanium and its Alloys for AerospacePurposes.A list of organizations represented on this committee can beobtained on request to its
3、secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2010ISBN 978 0 580 53382 2ICS 49.025.30Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was pub
4、lished under the authority of theStandards Policy and Strategy Committee on 31 December 2010.Amendments issued since publicationDate Text affectedBS EN 4800-008:2010EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4800-008 November 2010 ICS 49.025.30 English Version Aerospace series - Titanium a
5、nd titanium alloys - Technical specification - Part 008: Pre-production and production castingsSrie arospatiale - Titane et alliages de titane - Spcification technique - Partie 008: Pices types et pices de srie, moules Luft- und Raumfahrt - Titan und Titanlegierungen Kneterzeugnisse - Technische Lie
6、ferbedingungen - Teil 008: Ausfallmuster- und Seriengustcke This European Standard was approved by CEN on 20 February 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wit
7、hout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other languag
8、e made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
9、 Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISC
10、HES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4800-008:2010: EBS EN 4800-008:2010EN 4800-008:2010 (E) 2 Contents Page Foreword 3Introduction . 41 Sc
11、ope 52 Normative references 53 Terms and definitions . 64 Wording of order 75 Health and safety . 76 Technical requirements 7Annex A (normative) Flaw penetrant inspection standard . 22BS EN 4800-008:2010EN 4800-008:2010 (E) 3 Foreword This document (EN 4800-008:2010) has been prepared by the Aerospa
12、ce and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior t
13、o its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2011, and conflicting national standards shall be withdrawn at the latest by May 2011. Attention is drawn to the poss
14、ibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries a
15、re bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, S
16、pain, Sweden, Switzerland and the United Kingdom. BS EN 4800-008:2010EN 4800-008:2010 (E) 4 Introduction This standard is part of the series of EN metallic material standards for aerospace applications. The general organization of this series is described in EN 4258. BS EN 4800-008:2010EN 4800-008:2
17、010 (E) 5 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of titanium and titanium alloy pre-production and production castings. It shall be applied when referred to and in conjunction with the EN material standard unless otherwise speci
18、fied on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including
19、any amendments) applies. EN 2002-001, Aerospace series Metallic materials Test methods Part 001: Tensile testing at ambient temperature EN 2002-002, Aerospace series Metallic materials Test methods Part 002: Tensile testing at elevated temperature EN 2002-005, Aerospace series Test methods for metal
20、lic materials Part 005: Uninterrupted creep and stress-rupture testing EN 2002-16, Aerospace series Metallic materials Test methods Part 16: Non-destructive testing Penetrant testing 1)EN 2002-21, Aerospace series Test methods for metallic materials Part 21: Radiographic testing of castings 1)EN 203
21、2-1, Aerospace series Metallic materials Part 1: Conventional designation EN 2032-2, Aerospace series Metallic materials Part 2: Coding of metallurgical condition in delivery condition EN 2078, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection and test repor
22、t Definition, general principles, preparation and approval EN 3976, Aerospace series Titanium and titanium alloys Test method Chemical analysis for the determination of hydrogen content EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of EN sta
23、ndards and their use EN 4259, Aerospace series Metallic materials Definition of general terms 1)1) Published as ASD-STAN Prestandard at the date of publication of this standard. BS EN 4800-008:2010EN 4800-008:2010 (E) 6 EN 4800-007, Aerospace series Titanium and titanium alloys Technical specificati
24、on Part 007: Remelting stock EN 9100, Quality Management Systems Requirements for Aviation, Space and Defense Organizations EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts EN ISO 6892-1 Metallic materials Tensile testing Part 1: Method of tes
25、t at room temperature (ISO 6892-1:2009) prEN ISO 6892-2 Metallic materials Tensile testing Part 2: Method of test at elevated temperature (ISO/DIS 6892-2:2009) TR 2410, Aerospace series Metallic materials Relationship between dimensional standards and material standards 2)ASTM E 1320, Standard refer
26、ence radiographs for titanium castings 3) AMS 2750, Pyrometry 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4259 and the following apply. 3.1 batch same melt, heat treat and HIP cycle 3.2 HIP Hot Isostatically Pressed 3.3 melt mass of homogeneous
27、liquid metal from a single charge 3.4 remelt solid metal resulting from a single melt 3.5 parent cast cast of remelting stock to be used for the production of castings 3.6 remelting stock metal supplied in cast or wrought form, the composition of which has been established by chemical analysis 2) Pu
28、blished as ASD-STAN Technical Report at the date of publication of this standard. 3) Published by: American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. BS EN 4800-008:2010EN 4800-008:2010 (E) 7 4 Wording of order The order shal
29、l clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimensions and tolerances or reference to an appropriate dimensional standard; product designation, when required; forwarding address; nature and type of
30、 packing, if required; definition and frequency of any special tests and their retest procedures, if required. 5 Health and safety Products in the delivery condition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet s
31、hall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the requirements of the relevant material standard and the applicable requirements of this specification. A manufacturing schedule shall be established and applied in accordance with EN 2078.
32、 The product shall satisfy the requirements of the material standard and/or order and shall be free from irregularities prejudicial to the subsequent manufacture or use of this product. Notwithstanding previous acceptance complying with this material standard, any product that is found, at a later s
33、tage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 and 2 shall apply in conjunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in wh
34、ich the sub-line format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard details specific qualification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. The requirements of the
35、order and/or material standard shall over-ride the requirements of the technical specification. BS EN 4800-008:2010EN 4800-008:2010 (E) 8 6.2 Qualification requirements Qualification requirements when invoked by the material standard and/or order are detailed in Tables 1 and 2. Unless otherwise agre
36、ed between the manufacturer and purchaser the qualification phase shall be run on the first fair batches. 6.3 Release requirements 6.3.1 Release tests Release testing shall be the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests requ
37、ired by the material standard and/or order. The test samples shall be representative of the product. When required the manufacturer shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the
38、 requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser, a particular inspection and/or test for release shall be carried out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also in 6.3.
39、5. 6.3.2 Retests If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure. When failure cannot be attributed to faulty testing, or test piece preparation, further test samples shall be select
40、ed at twice the original frequency from the product, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of failure. If all retest results are satisfactory, the batch shall be accepted. If one
41、or more tests are unsatisfactory, the batch shall be: rejected; or 100 % retested and the conforming products accepted; or partially or fully re-heat treated if heat treatment can rectify the cause of the failure and tested as a completely new batch except for chemical composition, for which redeter
42、mination of hydrogen content is required. No product or test sample shall be re-heat treated more than twice. 6.3.3 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. 6.3.4 Special tests Special tests may be required by the purchaser. In such cases,
43、 the nature of the test, method, frequency and technical requirements shall be specified on the order or inspection schedule and shall be mutually agreed by the manufacturer and purchaser. BS EN 4800-008:2010EN 4800-008:2010 (E) 9 6.3.5 Capability clause Where capability clause is invoked and where
44、sufficient statistical evidence exists, the test need not be carried out (unless specifically requested by the purchaser). However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the require
45、ments, the batch shall be rejected. If sufficient statistical evidence does not exist, the test shall be carried out at a frequency agreed between the manufacturer and the purchaser. 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.5 above,
46、 may be negotiated with the purchaser on the basis of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and test report The manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: manufacturers name and
47、 address and, if appropriate, identification of the plant; order number; drawing and/or part number; material standard number; delivery condition and metallurgical code of the product; quantity and dimensions; manufacturing and inspection schedule reference; cast and batch number; batch and/or test
48、samples heat treatment conditions; results of the tests and retests if any. 6.4 Traceability Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of manufacture, testing and delivery. BS EN 4800-008:2010EN 4800-008:2010 (E) 10 Table 1 Technical requ
49、irements for lines 1 to 29, where appropriate Material standard line reference Requirements Frequency of testing No Title 1 Material designation See EN 2032-1. 2 Chemical composition The test samples used for chemical analysis shall be representative of the product and shall be determined on samples cast integrally with/or gated to castings and cut from solidified material. The method of chemical analysis shall
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