EN 593-2009 en Industrial valves - Metallic butterfly valves (Incorporates Amendment A1 2011)《工业阀门 金属蝴蝶形阀门》.pdf

1、BS EN 593:2009ICS 23.060.30NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDIndustrial valves Metallic butterfly valves+A1:2011National forewordThis British Standard is the UK implementation of EN 593:2009+A1:2011. It supersedes BS EN 593:2009, which is withdrawn

2、.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Tech

3、nical Committee PSE/18/3, Industrial valves, steam traps, actuators and safety devices against excessive pressure - Part turn valves (Ball, plug and butterfly).A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to inclu

4、de all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 593:2009+A1:2011Amendments/corrigenda issued since publicationDate Comments 31 July 2011 Implementation of CEN amend

5、ment A1:2011.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2010 BSI 2011ISBN 978 0 580 71090 2EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORMEN 593:2009+A1ICS 23.060.30 Supersedes EN 593:2004 English VersionIndustrial valves -

6、 Metallic butterfly valvesRobinetterie industrielle - Robinets mtalliques papillon Industriearmaturen - Metallische KlappenThis European Standard was approved by CEN on 7 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

7、 European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (E

8、nglish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgar

9、ia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZA

10、TION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.Ref. No. EN 593:2009: EApril 2011EN 593:2009+A1:2011 (E) 2 Contents page

11、 Foreword . 31 Scope . 42 Normative references . 43 Terms and definitions . .64 Requirements . .84.1 Design . .84.1.1 Construction . .84.1.2 Materials . 104.1.3 Pressure/temperature ratings . 114.1.4 Dimensions and tolerances . . 114.1.5 Operation . . 124.1.6 Permanent joining. . 134.2 Functional ch

12、aracteristics . . 134.2.1 Application . 134.2.2 Design strength . . 134.2.3 Flow characteristics . . 134.2.4 Leak tightness . . 145 Testing procedures. . 155.1 Pressure tests . . 155.2 Operability test . 155.3 Other tests . . 156 Declaration of compliance . . 157 Designation . . 158 Marking and prep

13、aration for storage and transportation . 168.1 Marking . 168.2 Preparation for storage and transportation . . 16Annex A (informative) Information to be supplied by the purchaser 17Annex B (informative) Trim material list . 19Annex C (informative) Environmental corrosion protection 20Annex ZA (inform

14、ative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC (PED) . 21Bibliography . . 22BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 3 Foreword This document (EN 593:2009+A1:2011) has been prepared by Technical Committee CEN/TC 69 “Industrial valves”,

15、 the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2011 and conflicting national standards shall be withdrawn at the latest by September 2011. At

16、tention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. !This document supersedes EN 593:2009.“ This document includes Amendment 1, approved by

17、CEN on 2011-01-17. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. Informative Annexes A, B and C can be used for the practical application of this European Standard. This document has been prepared under a mandate given to CEN by the European Co

18、mmission and the European Free Trade Association, and supports essential requirements of !EU Directive 97/23/EC“. For relationship with !EU Directive 97/23/EC“, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national stand

19、ards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, P

20、oland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 4 1 Scope This European Standard specifies requirements for butterfly valves having metallic bodies for use in flanged or butt welding piping systems and use

21、d for isolating, regulating or control applications. The PN and Class ranges are: PN 2,5 ; PN 6 ; PN 10 ; PN 16 ; PN 25 ; PN 40 ; Class 150 ; Class 300. The DN range is: DN 20 ; DN 25 ; DN 32 ; DN 40 ; DN 50 ; DN 65 ; DN 80 ; DN 100 ; DN 125 ; DN 150 ; DN 200 ; DN 250 ; DN 300 ; DN 350 ; DN 400 ; DN

22、 450 ; DN 500 ; DN 600 ; DN 700 ; DN 750 ; DN 800 ; DN 900 ; DN 1000 ; DN 1200 ; DN 1400 ; DN 1600 ; DN 1800 ; DN 2000 ; DN 2200 ; DN 2400. DN 750 is used only for Class 150 and Class 300. For special application as industrial process control valves, see EN 1349 and EN 60534-2-1. 2 Normative referen

23、ces The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 19:2002, Industrial valves Marking of meta

24、llic valves EN 287-1, Qualification test of welders Fusion welding Part 1: Steels EN 558, Industrial valves Face-to-face and centre-to-face dimensions of metal valves for use in flanged pipe systems PN and Class designated valves EN 736-1:1995, Valves Terminology Part 1: Definition of types of valve

25、s EN 736-2:1997, Valves Terminology Part 2: Definition of components of valves EN 736-3:2008, Valves Terminology Part 3: Definition of terms EN 1092-1, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 1: Steel flanges EN 1092-2:1997, Flanges a

26、nd their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 2: Cast iron flanges EN 1092-3:2003, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 3: Copper alloy flanges EN 1092-4:2002, Flanges and their jo

27、ints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 4: Aluminium alloy flanges EN 1267, Valves Test of flow resistance using water as test fluid EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully

28、 mechanized and automatic welding of metallic materials BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 5 EN 1759-1, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, Class designated Part 1: Steel flanges, NPS 1/2 to 24 EN 1759-3:2003, Flanges and their joints Cir

29、cular flanges for pipes, valves, fittings and accessories, Class designated Part 3: Copper alloy flanges EN 1759-4:2003, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, Class designated Part 4: Aluminium alloy flanges EN 10269, Steels and nickel alloys for fast

30、eners with specified elevated and/or low temperature properties EN 12266-1:2003, Industrial valves Testing of valves Part 1: Pressure tests, test procedures and acceptance criteria Mandatory requirements EN 12266-2, Industrial valves Testing of valves Part 2: Tests, test procedures and acceptance cr

31、iteria Supplementary requirements EN 12516-1:2005, Industrial valves Shell design strength Part 1: Tabulation method for steel valve shells EN 12516-2:2004, Industrial valves Shell design strength Part 2: Calculation method for steel valve shells EN 12516-3:2002, Valves Shell design strength Part 3:

32、 Experimental method EN 12516-4:2008, Industrial valves Shell design strength Part 4: Calculation method for valve shells manufactured in metallic materials other than steel EN 12570, Industrial valves Method for sizing the operating element EN 12627, Industrial valves Butt welding ends for steel va

33、lves EN 12982, Industrial valves End-to-end and centre-to-end dimensions for butt welding end valves EN 60534-2-3, Industrial-process control valves Part 2-3: Flow capacity Test procedures (IEC 60534-2-3:1997) EN ISO 1043-1, Plastics Symbols and abbreviated terms Part 1: Basic polymers and their spe

34、cial characteristics (ISO 1043-1:2001) EN ISO 5211, Industrial valves Part-turn actuator attachments (ISO 5211:2001) prEN ISO 104971), Testing of valves Fire type-testing requirements (ISO/DIS 10497:2008) EN ISO 15607, Specification and qualification of welding procedures for metallic materials Gene

35、ral rules (ISO 15607:2003) ISO 1629:1995, Rubber and lattices Nomenclature ASME B1.1:2003, Unified inch screw threads, UN and UNC thread form 1) Under preparation. BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 6 3 Terms and definitions For the purposes of this document, the terms and definitions giv

36、en in EN 736-1:1995, EN 736-2:1997, EN 736-3:2008 and the following apply. 3.1 maximum allowable pressure, PS maximum pressure for which the equipment is designed, as specified by the manufacturer 3.2 maximum allowable temperature, TS maximum temperature for which the equipment is designed, as speci

37、fied by the manufacturer 3.3 end of line service condition that occurs when the downstream side of the valve is opened to atmosphere 3.4 driving shaft shaft connected to the obturator to operate the valve in the case of a multi-shaft valve 3.5 double flanged butterfly valve butterfly valve having do

38、uble flanged body ends for connection to flanges of adjacent components by individual bolting (see Figure 1) Figure 1 Double flanged body 3.6 wafer butterfly valve butterfly valve intended for clamping between flanges of adjacent components NOTE Different body shapes are possible (see Figures 2, 3 a

39、nd 4). BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 7 Figure 2 Flangeless wafer body Figure 3a) Valve with central lugs Figure 3b) Central single flange valve Figure 3c) Valve with lugs with internally threaded holes Figure 3d) Single-flange valve with internally threaded holes Figure 3 Single flan

40、ge or lugged wafer body Figure 4 “U“ section wafer body 3.7 butt welding end butterfly valve butterfly valve intended for butt welding into a pipeline (see Figure 5) BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 8 Figure 5 Butt welding end body 3.8 trim parts in contact with the fluid as defined in

41、EN 736-2 4 Requirements 4.1 Design 4.1.1 Construction 4.1.1.1 General The valve shall be of either concentric design (see Figure 6) or eccentric design (see Figure 7). The offset may be single, double or triple. Figure 6 Concentric design Figure 7 Eccentric design (example of double offset design) T

42、he design details are the responsibility of the manufacturer. 4.1.1.2 Body Flanges of double flanged valves and single flange wafer valves shall have bolt holes in accordance with the relevant standard as specified in 4.1.4.2. Threaded holes can be provided where the design of the valve precludes th

43、rough flange bolting. Flangeless wafer valves (see Figure 2) are intended for clamping between pipe flanges using through bolting. The shape of wafer valve bodies shall be such that centring of the valves within the appropriate flange bolt BS EN 593:2009+A1:2011EN 593:2009+A1:2011 (E) 9 circle is en

44、sured. Where through bolting is not practicable due to the valve design, e.g. close to shaft passages, threaded holes can be provided for individual bolting. Lugged or single flange wafer valves (see Figure 3) are supplied with threaded or through holes for installation between two flanged component

45、s or at the end of a pipeline (i.e. end of line service or downstream dismantling). Threaded holes shall allow full thread engagement to a depth at least equal to the nominal bolt diameter and at least 0,67 of the bolt diameter when the bolt hole is adjacent to the valve shaft. For Class designed va

46、lves threaded body flange holes for bolts 1 inch or less in diameter shall be drilled and tapped in accordance with ASME B1.1, UNC coarse thread series, Class 2B. For bolts 1 1/8 inches or more in diameter, such holes shall be drilled and tapped in accordance with ASME B1.1, UN 8 eight thread series

47、, Class 2B. Threads according to other standards shall be specified. The manufacturers literature shall be consulted to determine if through bolting or/and end of line assembly is possible. Any limitation regarding end of line service condition shall be indicated. Elastomeric or plastic linings and

48、liners can be extended over the flange faces of the body to form a gasket for the flange. 4.1.1.3 Obturator (disc) The valve manufacturers technical documentation shall specify all necessary dimensions showing the protrusion of the obturator in the open position beyond the faces of the valve. 4.1.1.

49、4 Seat seal or body liner The valve manufacturers technical documentation shall specify whether the seat seal or body liner is replaceable or non-replaceable. 4.1.1.5 Driving shaft The external end of the driving shaft shall indicate the orientation of the obturator. The shaft shall indicate by design or marking the position of the obturator. Where required by the design of valve, the m