EN 619-2002 en Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads (Incorporates Amendment A1 2010)《持续搬运设备和系.pdf

1、BRITISH STANDARDBS EN 619:2002Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loadsICS 33.100.01; 53.040.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3

2、g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Incorporating corrigendum JJune 2009+A1:2010National forewordThis British Standard is the UK implementation of EN 619:2002+A1:2010. It supersedes BS EN 619:2002, which is withdrawn.The start and finish of text introduced or a

3、ltered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MHE/9, Mechanical handling.A

4、list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from le

5、gal obligations.BS EN 619:2002+A1:2010This British Standard waspublished under the authorityof the Standards Policy andStrategy Committee on12 November 2002 BSI 2011Amendments/corrigenda issued since publicationDate Comments 30 June 2009 Addition of supersession details in ational foreword31 January

6、 2011 Implementation of CEN amendment A1:2010ISBN 978 0 580 70194 8nEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 619:2002+A1 October 2010 ICS 53.040.10 Supersedes EN 619:2002 English Version Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical

7、handling of unit loads Equipements et systmes de manutention continue - Prescriptions de scurit et de CEM pour les quipements de manutention mcanique des charges isoles Stetigfrderer und Systeme - Sicherheits- und EMV-Anforderungen an mechanische Frdereinrichtungen fr Stckgut This European Standard

8、was approved by CEN on 8 March 2001 and includes Amendment 1 approved by CEN on 28 September 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-t

9、o-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation und

10、er the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany

11、, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Ma

12、nagement Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 619:2002+A1:2010: EEN 619:2002+A1:2010 (E) 2 Contents Foreword 4Introduction . 51 Scope 62 Normative references 63 Terms and de

13、finitions . 84 Hazards . 104.1 Mechanical hazards . 104.1.1 Crushing and shearing hazards . 104.1.2 Entanglement hazards 104.1.3 Drawing-in hazards 104.1.4 Impact hazards . 104.1.5 Falling objects 114.1.6 Slip, trip and fall hazards 114.2 Electrical hazards 114.3 Hazards due to thermal influences 11

14、4.4 Hazards due to neglecting ergonomic principles in machine design 114.5 Hazards caused by failure of energy supply, breaking down of machinery parts or other functional disorders 115 Safety requirements and/or measures 115.1 Measures for protection against mechanical hazards . 125.1.1 Measures fo

15、r protection against crushing and shearing hazards 125.1.2 Measures for protection against entanglement hazards . 135.1.3 Measures for protection against drawing-in hazards 135.1.4 Measures for protection against striking/collision hazards 155.1.5 Measures for protection against hazards due to falli

16、ng objects 165.1.6 Measures for protection against hazards due to component failure . 185.1.7 Measures for protection against slipping, tripping and falling hazards 185.2 Measures for protection against electrical hazards . 195.2.1 Electrical equipment 195.2.2 Electrostatic charges 205.3 Safety requ

17、irements related to EMC 205.4 Measures for protection against hazards due to thermal influences . 215.5 Measures for protection against hazards generated by materials conveyed (contact with or inhalation of harmful fluids, gases, mists, fumes and dust) . 215.6 Measures for protection against hazards

18、 caused by neglecting ergonomic principles 215.7 Measures for protection against hazards caused by failure of energy supply, breaking down of machine parts or other functional disorders 215.7.1 General 215.7.2 Infeed of conveyed loads 215.7.3 Unintended reverse movement 225.7.4 Inclined conveyed sec

19、tions/unintended movement 225.7.5 Overload of tow trolley systems 225.7.6 Overload protection system of vertical transfer devices 225.7.7 Controls and control systems 225.7.8 Hydraulic and pneumatic systems and equipment 245.8 Devices and equipment for setting up and repair 265.8.1 Control devices 2

20、65.8.2 Maintenance vehicles for self-propelled overhead conveyors . 265.8.3 Standing on or travelling on the carrying element of vertical transfer devices 276 Verification of the safety requirements and/or measures . 276.1 At the design/manufacturing stages 276.2 At the place of assembly before ener

21、gization 28BS EN 619:2002+A1:2010EN 619:2002+A1:2010 (E) 3 6.3 Commissioning 286.3.1 Off-load tests 286.3.2 On load tests 286.3.3 Load limiting system . 286.3.4 Tests for vertical transfer devices . 286.3.5 EMC-tests . 297 Information for use 297.1 Instruction handbook 297.1.1 General 297.1.2 Instru

22、ctions for the installation of the equipment 307.1.3 Instructions for the use of the equipment . 307.1.4 Instructions for maintenance . 307.1.5 Training . 317.1.6 Conveying of persons . 327.1.7 Remaining underneath loads . 327.1.8 Marking of drag chain conveyors 327.1.9 Instruction handbook for vert

23、ical transfer devices 327.1.10 Hazards generated by conveyed loads . 327.1.11 Errors of fitting - Poor assembly 327.2 Marking . 327.2.1 Rating plate 327.2.2 Load bearing capacity . 337.2.3 Sign at vertical transfer devices 337.2.4 Marking of hydraulic fluid reservoirs 337.2.5 Marking of couplings in

24、 hydraulic or pneumatic systems 337.2.6 Sign at load entry/exit points . 338 Electromagnetic compatibility requirements (EMC) 33Annex A (normative) Examples of continuous handling equipment 35Annex B (normative) List of hazards . 40Annex C (normative) Examples of mechanical hazards 45Annex D (normat

25、ive) Examples of safety requirements and/or measures 49Annex E (normative) Measures against crushing hazards and dropping of the carrying element of vertical transfer devices 59E.1 Equipment with rope, chain or belt suspension of the carrying element 59E.2 Equipment with hydraulic drives . 60E.3 Equ

26、ipment with leadscrew drive 60E.4 Equipment with rack and pinion drive . 60E.5 Control device on the carrying element 61Annex F (normative) Typical examples for the design of conveyors to prevent or deter their misuse to gain access to danger areas 62F.1 General requirements 62F.2 Measures dependent

27、 on the type of conveyor . 62F.3 Measures for the area beside the conveyor . 64Annex G (informative) Considerations for a risk assessment for continuous handling equipment for unit loads 67G.1 Mechanical hazards . 67G.2 Seriousness of the hazard 67G.3 Risk probability 68G.4 Safeguards to be fitted 6

28、8Annex H (normative) Verification of safety requirements and/or measures . 69Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of the EU Directive 2006/42/EC“ 76Annex ZB (informative) Clauses of this European Standard which address Principal Protectio

29、n Requirements of the EU Electro-magnetic compatibility Directive !2004/108/EC“ 77 BS EN 619:2002+A1:2010EN 619:2002+A1:2010 (E) 4 Foreword This document (EN 619:2002+A1:2010) has been prepared by Technical Committee CEN/TC 148 “Continuous handling equipment and systems - Safety“ the secretariat of

30、which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2011 and conflicting national standards shall be withdrawn at the latest by April 2011. Attention is drawn to the poss

31、ibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-09-28. This document supersedes EN 619:2002. The start a

32、nd finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU

33、 Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. This draft standard forms part of a series of five draft standards the titles of which are given below: EN 617, Continuous handling equipment and systems Safety and EMC requirements for the equipment for the

34、 storage of bulk materials in silos, bunkers, bins and hoppers; EN 618, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed belt conveyors; EN 619, Continuous handling equipment and systems Safety and EMC requirem

35、ents for equipment for mechanical handling of unit loads; EN 620, Continuous handling equipment and systems Safety and EMC requirements for fixed belt con-veyors for bulk material; EN 741, Continuous handling equipment and systems Safety requirements for systems and their components for pneumatic ha

36、ndling of bulk materials. The Annexes A, B, C, D, E, F and H are normative, the Annexes G, ZA and ZB are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bu

37、lgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 619:2002+A

38、1:2010EN 619:2002+A1:2010 (E) 5 Introduction This European Standard is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. While producing this standard it was assumed that: only competent persons op

39、erate the machine; components without specific requirements are: a) designed in accordance with the usual engineering practice and calculation codes, including all failure modes; b) of sound mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality;

40、d) made of materials free of defects; harmful materials, such as asbestos are not used as part of the machine; components are kept in good repair and working order, so that the required characteristics remain despite wear; by design of the load bearing elements, a safe operation of the machine is as

41、sured for loading ranging from zero to 100 % of the rated possibilities and during the tests; dialogue has taken place between the user and the supplier concerning the conditions for the use and places of use of the machinery; the working area is adequately lit; the places of installation allow a sa

42、fe use of the machine. BS EN 619:2002+A1:2010EN 619:2002+A1:2010 (E) 6 1 Scope 1.1 This European standard deals with the technical requirements to minimise the hazards listed in Clause 4 and Annex B. These hazards can arise during the operation and maintenance of continuous handling equipment and sy

43、stems when carried out in accordance with the specifications given by the manufacturer or his authorised representative. This standard deals with safety related technical verification during commissioning. 1.2 This standard applies to mechanical handling devices defined in Clause 3, singly or combin

44、ed to form a conveyor system, and designed exclusively for moving unit loads continuously on a predefined route from the loading to the unloading points, possibly with varying speed or cyclically. In general, it also applies to conveyors which are built into machines or attached to machines. 1.3 Saf

45、ety requirements and/or measures in this standard apply to equipment used in all environments. However, additional risk assessments and safety measures need to be considered for uses in severe conditions, e.g. freezer applications, high temperatures, corrosive environments, strong magnetic fields, p

46、otentially explosive atmospheres, radioactive conditions and loads the nature of which could lead to a dangerous situation (e.g. molten metal, acids/bases, specially brittle loads, explosives) operation on ships and earthquake effects and also contact with foodstuff. Hazards during decommissioning a

47、re not covered. 1.4 This European Standard deals with the technical requirements for electromagnetic compatibility (EMC). 1.5 This standard does not cover hazards during decommissioning and hazards generated by noise. It also does not cover operation in environments where the electromagnetic disturb

48、ances are outside the range of those specified in EN 61000-6-2. This standard does not apply to conveying equipment and systems used underground or in public areas and to aircraft ground support equipment. NOTE 1 Aircraft ground support equipment is covered by the standards of CEN/TC 247. NOTE 2 Conveying equipment and systems used in public areas will be covered in an amendment. NOTE 3 Hazards generated by noise will be dealt with in an amendment. 2 Normativ