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EN 14879-3-2006 en Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 3 Coatings on concrete .pdf

1、BRITISH STANDARDBS EN 14879-3:2006Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media Part 3: Coatings on concrete componentsThe European Standard EN 14879-3:2006 has the status of a British StandardICS 25.220.60g49g50g3g

2、38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 14879-3:2006This British Standard was published under the authority of the Standards Policy and Strateg

3、y Committee on 31 January 2007 BSI 2007ISBN 978-0-580-49917-3National forewordThis British Standard was published by BSI. It is the UK implementation of EN 14879-3:2006. The UK participation in its preparation was entrusted to Technical Committee ISE/16, Protective coatings and linings of metal pipe

4、s and fittings.A list of organizations represented on ISE/16 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunit

5、y from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 14879-3December 2006ICS 25.220.60English VersionOrganic coating systems and linings for protection of industrialapparatus and plants against corrosion caused by aggress

6、ivemedia - Part 3: Coatings on concrete componentsSystmes de revtements organiques de peinture et autresrevtements rapports pour la protection des appareils etinstallations industriels contre la corrosion par des milieuxagressifs - Partie 3: Revtements sur btonBeschichtungen und Auskleidungen aus or

7、ganischenWerkstoffen zum Schutz von industriellen Anlagen gegenKorrosion durch aggressive Medien - Teil 3:Beschichtungen fr Bauteile aus BetonThis European Standard was approved by CEN on 25 October 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the co

8、nditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three

9、official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria,

10、 Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDAR

11、DIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14879-3:2006: EEN 14879-3:2006 (E) 2 Contents Page Forewo

12、rd5 1 Scope 6 2 Normative references 7 3 Terms and definitions .8 4 Surface protection systems and selection criteria 9 Surface protection types and system9 4.1 9 4.2 Selection criteria10 4.2.1 General10 4.2.2 Exposing media .10 4.2.3 Type and frequency of fluid loading12 4.2.4 Thermal loading .12 4

13、.2.5 Changes in temperature12 4.2.6 Mechanical loading13 4.2.7 Weather factors13 4.2.8 Additional requirements .14 4.3 Load profile 14 5 Coatings14 5.1 Concrete structure and surface appearance 14 5.2 Coating materials.14 5.3 Coating system 14 5.3.1 General14 5.3.2 Properties of coatings.15 5.3.3 Im

14、pregnating agents .16 5.3.4 Primers16 5.3.5 Intermediate layers 16 5.3.6 Trowelled coatings 17 5.3.7 Self-levelling coatings.17 5.3.8 Laminate layer17 5.3.9 Top coat17 5.3.10 Waterproofing layer.18 5.3.11 Screed .18 5.3.12 Sealant 18 5.4 Coating system components18 5.4.1 General18 5.4.2 Binders19 5.

15、4.3 Fillers and aggregates.19 5.4.4 Reinforcing materials 19 5.4.5 Processing aids .20 5.5 Reinforcing materials for laminate layers .20 5.6 Reinforcing materials for top coats .20 5.7 Coatings20 5.8 Safety measures for storage, processing and waste disposal.21 6 Designations 21 7 Testing 22 7.1 Gen

16、eral22 7.2 Suitability testing.22 7.3 Receiving inspection of coating materials23 7.3.1 General23 7.3.2 Marking .23 7.3.3 Viscosity .23 7.3.4 Density 23 7.3.5 Colour .23 EN 14879-3:2006 (E) 3 7.3.6 Non-volatile matter content23 7.3.7 Binders .23 7.4 Tests during application of coating.23 7.4.1 Gener

17、al .23 7.4.2 Suitability of concrete surface .23 7.4.3 Ambient conditions .23 7.4.4 Coating process 24 7.4.5 Individual layer thickness.24 7.5 Acceptance testing24 7.5.1 General .24 7.5.2 Testing of coated component parts 24 7.5.3 Testing carried out on test panels.25 7.6 Inspection report .25 8 Sui

18、tability verification and tests 25 8.1 Requirements.25 8.1.1 General .25 8.1.2 Fluid load, chemical resistance and tightness.25 8.1.3 Thermal loads 25 8.1.4 Temperature change loads.26 8.1.5 Mechanical loads.26 8.1.6 Anti-slip properties26 8.1.7 Crack bridging .26 8.1.8 Adhesion strength.27 8.1.9 Ag

19、eing behaviour 27 8.1.10 Weathering behaviour.27 8.1.11 Concrete compatibility27 8.1.12 Behaviour in cleaning and neutralisation processes 27 8.1.13 Behaviour against micro-organisms .28 8.1.14 Electrostatic dissipating capability .28 8.1.15 Behaviour in fire 28 8.2 Tests .28 8.2.1 General .28 8.2.2

20、 Coatings .29 Annex A (informative) Specimen form 42 Annex B (informative) Selection criteria for surface protection systems .43 B.1 Load profiles and suitable surface protection systems for floors and walls43 B.2 Load profiles and suitable surface protection systems for secondary containments 44 B.

21、3 Load profiles and suitable protection for production plant floors.45 B.4 Load profiles and suitable protection for gutters, trenches, pipes etc. 46 B.5 Load profiles and suitable protection for containers 47 Annex C (informative) Acceptance inspection report .48 Annex D (normative) Overview of ver

22、ification of suitability for coatings .49 Annex E (normative) Test fluid groups for verification of suitability for material/media combinations .50 Annex F (normative) Manufacture of test panels for coatings .53 Annex G (normative) Testing the electrostatic dissipation capability.56 G.1 General .56

23、G.1.1 Dissipation resistance 56 G.1.2 Ground dissipating resistance.56 G.2 Testing the dissipation resistance of test samples .56 G.2.1 Instruments 56 G.2.2 Test procedure.56 G.2.3 Test report56 G.3 Measuring the ground dissipation resistance on the laid surface protection system 57 G.3.1 Instrument

24、s 57 EN 14879-3:2006 (E) 4 G.3.2 Preparation .57 G.3.3 Test procedure.57 G.3.4 Test report 58 Annex H (informative) Information to be given by the coating material manufacturer59 A-Deviation: National deviation due to regulations, the alteration of which is for the time being outside the competence

25、of the CEN/CENELEC member.60 Bibliography 61 EN 14879-3:2006 (E) 5 Foreword This document (EN 14879-3:2006) has been prepared by CEN/BT/Task Force 130 “Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media”, the secretariat

26、 of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. EN 14879 “Organic coating sys

27、tems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media“ consists of the following parts: Part 1: Terminology, design and preparation of substrate Part 2: Coatings on metallic components Part 3: Coatings on concrete components Part 4: Linings o

28、n metallic components Part 5: Linings on concrete components Part 6: Combined linings with tile and brick layers According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus,

29、 Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 14879-3:2006 (E) 6 1 Scope This European

30、Standard specifies the requirements for and methods of testing of organic coatings which are applied to concrete process engineering equipment that will come in contact with aggressive chemical substances (liquids, solids and gases). The requirements specified here may be used for the purposes of qu

31、ality control (e.g. as agreed between the contract partners). The standard does not cover coatings as in EN ISO 12944-1, but it does apply to coatings which serve one or more of the following purposes: to protect the component from damaging effects of aggressive substances; to protect waters (e.g. g

32、round water) from harmful substances; to protect the charge from becoming contaminated by components released from the substrate material; to achieve a particular surface properties. The different coating systems are: a) impregnation, seals, thin coatings (applied by brushing, spraying or rolling);

33、b) high-build coatings (applied by brushing, spraying, rolling, trowelling or pouring (self-levelling); c) laminate coatings; d) resinous screed; e) mastic asphalt screed with a waterproofing layer; f) combinations of the above coatings. Table 1 shows the coating methods to be employed for various t

34、ypes of concrete members. Handling of aggressive or water pollutant materials is understood to include: 1) storage; 2) filling; 3) loading and unloading; 4) manufacture; 5) treatment; 6) use. EN 14879-3:2006 (E) 7 2 Normative references The following referenced documents are indispensable for the ap

35、plication of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 59, Glass reinforced plastics Measurement of hardness by means of a Barcol impressor EN 228, Automotive fuels

36、 Unleaded petrol Requirements and test methods EN 590, Automotive fuels Diesel Requirements and test methods EN 1766, Products and systems for the protection and repair of concrete structures Test methods Reference concretes for testing EN 12350-1:1999, Testing fresh concrete Part 1: Sampling EN 126

37、20, Aggregates for concrete EN 13501-1, Fire classification of construction products and building elements Part 1: Classification using test data from reaction to fire tests EN 13687-3, Products and systems for the protection and repair of concrete structures Test methods Determination of thermal co

38、mpatibility Part 3: Thermal cycling without de-icing salt impact EN 13813, Screed material and floor screeds Screed material Properties and requirements EN 14879-1:2005, Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media

39、 Part 1: Terminology, design and preparation of substrate prEN 14879-4, Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media Part 4: Linings on metallic components EN ISO 175, Plastics Methods of test for the determination

40、 of the effects of immersion in liquid chemicals (ISO 175:1999) EN ISO 291, Plastics Standard atmospheres for conditioning and testing (ISO 291:2005) EN ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) (ISO 868:2003) EN ISO 2431, Paints and

41、 varnishes Determination of flow time by use of flow cups (ISO 2431:1993, including Technical Corrigendum 1:1994) EN ISO 2811-1, Paints and varnishes Determination of density Part 1: Pyknometer method (ISO 2811-1:1997) EN ISO 2811-2, Paints and varnishes Determination of density Part 2: Immersed bod

42、y (plummet) method (ISO 2811-2:1997) EN ISO 2811-3, Paints and varnishes Determination of density Part 3: Oscillation method (ISO 2811-3:1997) EN ISO 2815, Paints and varnishes Buchholz indentation test (ISO 2815:2003) EN ISO 3251, Paint, varnishes and plastics Determination of non-volatile-matter c

43、ontent (ISO 3251:2003) EN 14879-3:2006 (E) 8 EN ISO 4624, Paints and varnishes Pull-off test for adhesion (ISO 4624:2002) EN ISO 4625-1, Binders for paints and varnishes Determination of softening point Part 1: Ring-and-ball method (ISO 4625-1:2004) EN ISO 6272-1, Paints and varnishes Rapid-deformat

44、ion (impact resistance) tests Part 1: Falling-weight test, large-area indenter (ISO 6272-1:2002) ISO 554, Standard atmospheres for conditioning and/or testing Specifications ISO 2559, Textile glass Mats (made from chopped or continuous strands) Designation and basis for specifications ISO 8130 (all

45、parts), Coating powders IEC 60093:1993, Methods of test for volume resistivity and surface resistivity of solid electrical insulating materials IEC 60167, Methods of test for the determination of the insulation resistance of solid insulating materials 3 Terms and definitions For the purposes of this

46、 document, the terms and definitions given in EN 14879-1:2005 and the following apply. NOTE The terms used to designate structural elements requiring surface protection are usually based on the function of the elements in the process plant. For the sake of consistency, the most common of these eleme

47、nts are referred to here on the basis of their function within the structure. 3.1 floor (bottom) flat or inclined surface, such as the floor of a production or storage area, and the bottom of a container 3.2 wall vertical or almost vertical limiting surface, such as the wall of a production and stor

48、age area, and the wall of a container 3.3 ceiling (top) upper limiting surface, such as the ceiling of a production and storage area, and the top of a container 3.4 gutter open indentation, moulded in the floor, through which fluids may drain away 3.5 trench open or covered element in the floor of a

49、ny shape or size, whose invert is considerably lower than the floor, and through which fluids may drain away 3.6 pipe hollow cylinder of any shape or size, through which fluids, gases and vapours may pass 3.7 sump depression in the floor, designed as the lowest point from which collected substances can be drained off EN 14879-3:2006 (E) 9 3.8 secondary containment leaktight basin or area designed to collect any water pollutants leaking in an emergency 3.9 container open or closed faci

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