EN 15272-2-2007 en Inland navigation vessels - Equipment for rope leading - Part 2 Fairlead《内河航行船舶 绳索导向设备 第2部分 导缆器》.pdf

1、BRITISH STANDARDBS EN 15272-2:2007Inland navigation vessels Equipment for rope leading Part 2: FairleadThe European Standard EN 15272-2:2007 has the status of a British StandardICS 47.020.50; 47.060g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g5

2、9g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15272-2:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2007 BSI 2007ISBN 978 0 580 50482 2National forewordThis British Stand

3、ard was published by BSI. It is the UK implementation of EN 15272-2:2007.The UK participation in its preparation was entrusted by Technical Committee SME/32, Ships and marine technology Steering committee, to Subcommittee SME/32/7, Ships and marine technology Inland navigation vessels.A list of orga

4、nizations represented on SME/32/7 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Am

5、endments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15272-2March 2007ICS 47.020.50; 47.060English VersionInland navigation vessels - Equipment for rope leading - Part 2:FairleadBateaux de navigation intrieure - Equipement de guidagede cble - Parti

6、e 2: Chaumard rouleauxFahrzeuge der Binnenschifffahrt - Ausrstung zurSeilfhrung - Teil 2: UmlenkrolleThis European Standard was approved by CEN on 3 February 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard

7、 the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, Ger

8、man). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Rep

9、ublic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NO

10、RMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15272-2:2007: EEN 15272-2:2007 (E) 2 Contents Page Foreword4 1 Scope 5 2 Normative r

11、eferences 5 3 Terms and definitions .5 4 Safety requirements 6 4.1 Dimensions.6 4.2 Strength 7 4.3 Material .7 4.4 Corrosion protection .7 4.5 Shaft bearing7 4.6 Fixing holes7 5 Test methods7 5.1 General7 5.2 Testing 7 6 Designation 8 6.1 Designation of a fairlead .8 6.2 Designation of a bush .8 7 M

12、arking .8 8 Manufacturers certificate .8 Annex A (informative) Component parts of a fairlead made of cast steel.9 A.1 Materials .9 A.2 Component parts .10 A.2.1 Roller.10 A.2.2 Shaft 12 A.2.3 Bush for shaft.13 A.2.4 Bush for roller 13 A.2.5 Washer 14 Annex B (informative) Example .15 B.1 Fairlead on

13、 deck.15 Bibliography 16 Figures Figure 1 Fairlead 6 Figure A.1 Roller, item 1, for nominal size 2-8 . 10 Figure A.2 Roller, item 1, only for nominal size 1 11 Figure A.3 Shaft, item 2 12 Figure A.4 Bush for shaft, item 3. 13 Figure A.5 Bush for roller, item 4 13 EN 15272-2:2007 (E) 3 Figure A.6 Was

14、her, item 5.14 Figure B.1 Fairlead on deck15 Tables Table 1 Main dimensions 7 Table A.1 Materials 9 Table A.2 Dimensions for roller (cast) .11 Table A.3 Shaft dimensions12 Table A.4 Dimensions for bushes and washer .14 EN 15272-2:2007 (E) 4 Foreword This document (EN 15272-2:2007) has been prepared

15、by Technical Committee CEN/TC 15 “Inland navigation vessels”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2007, and conflicting national stan

16、dards shall be withdrawn at the latest by September 2007. prEN 15272 Inland navigation vessels Equipment for rope leading consists of: Part 1: General requirements Part 2: Fairlead Part 3: Roller fairleads Part 4: Rope lead According to the CEN/CENELEC Internal Regulations, the national standards or

17、ganizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,

18、 Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 15272-2:2007 (E) 5 1 Scope This European Standard specifies requirements for fairleads on inland navigation vessels. It applies to fairleads for guiding ropes perpendicularly to the fairlead shaft. 2 Normative refere

19、nces The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies EN 13573:2001, Inland navigation ves

20、sels Anchoring, coupling, towing, hauling and mooring systems prEN 15272-1, Inland navigation vessels Equipment for rope leading Part 1: General requirements EN ISO 1302, Geometrical Product Specifications (GPS) - Indication of surface texture in technical product documentation (ISO 1302:2002) ISO 2

21、768-1, General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indication 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 13573:2001 and the following apply. 3.1 fairlead pedestal unit fairlead fai

22、rlead washer pulley with concave guide for reversing ropes EN 15272-2:2007 (E) 6 4 Safety requirements 4.1 Dimensions Dimensions in millimetres For general tolerances ISO 2768- accuracy grade m shall apply. Surface data shall be according to EN ISO 1302. Fairleads shall have no sharp edges or burr.

23、Edges shall be rounded and have a radius R of at least 2 mm. Details not given need not comply with the illustration given here; compliance is only required for the dimensions and specifications given in clauses 4 to 7. Key 1 Roller 2 Shaft 3 Bush for shaft 4 Bush for roller 5 Washer a Marking b Rib

24、 c Fixing holes Figure 1 Fairlead EN 15272-2:2007 (E) 7 Table 1 Main dimensions Nominal size d1 d3 d4 d14 H7 h1 r1 s mm mm mm mm mm mm mm 1 160 210 195 60 80 25 1,5 2 200 265 245 70 102 32 2,5 3 250 330 300 85 126 42 2,5 5 320 420 390 106 160 55 2,5 8 400 530 490 125 208 73 2,5 4.2 Strength The fair

25、lead, its component parts and the fairlead fastening to the vessel shall withstand the basic test load as specified in prEN 15272-1 without any permanent deformation. 4.3 Material All materials are permitted that meet the strength requirements specified in 4.2 except grey cast iron. Plastics shall b

26、e UV-resistant. 4.4 Corrosion protection Components susceptible to corrosion shall be permanently protected. 4.5 Shaft bearing The materials of the bearing shells shall be compatible with each other. The shaft bearings shall either be maintenance-free or capable of being lubricated. 4.6 Fixing holes

27、 In the case of rollers of nominal size 3 to 8, fixing holes shall be provided at the top of two ribs located opposite each other for connecting shackles. 5 Test methods 5.1 General The strength of the components can be proven by calculation or by testing. 5.2 Testing For the test, a rope is laid in

28、 a U-shape around the fairlead with the rope ends horizontal, i.e. perpendicular to the shaft. The tensile load of 1,25 times the minimum breaking load according to prEN 15272-1 shall be applied to both ends of the basic rope for 60 s. The load is applied 50 times. None of the fairlead components sh

29、all have undergone any permanent deformation and all of them shall be fully functional. EN 15272-2:2007 (E) 8 6 Designation 6.1 Designation of a fairlead Example of designation of a fairlead according to Part 2 of this standard, nominal size 8: Fairlead EN 15272 2 8 6.2 Designation of a bush Designa

30、tion of a bush according to Part 2 of this standard of nominal size 8, shaft P3 as component of the fairlead: Bush EN 15272 2 8 P3 NOTE Roller Figure A.1 and A.2 item 1: P1 Shaft Figure A.3 item 2: P2 Bush for shaft Figure A.4 item 3: P3 Bush for roller Figure A.5, item 4: P4 Washer Figure A.6 item

31、5: P5 7 Marking The fairlead shall be marked on the upper inside surface (see Figure 1) with the following information: EN 15272-2; nominal size according to Table 1; manufacturer or manufacturers mark. 8 Manufacturers certificate The manufacturer shall declare conformity of the fairlead to this sta

32、ndard. EN 15272-2:2007 (E) 9 Annex A (informative) Component parts of a fairlead made of cast steel A.1 Materials Table A.1 Materials Material for Material Itemd Part Symbol No. to Note 1 Roller (cast steel) EN-GJL-200 EN-JL 1030 EN 1561 2 Shaft S235JRG2 1.0038 EN 10025 3 Bush for shaft CuSn7Zn4Pb7-

33、C CC493K a EN 1982 4 Bush for roller Polyamid 6 Gu (PA 6 G) with more than 4 % high-molecular low-pressure polyethyleneb, grade at the discretion of the manufacturer Density: 1,15 g/cm Yield point stress: 58 N/mm Moisture absorption on free-lying surfaces: 2,2% max., but only 3 mm to 6 mm deepc 5 Wa

34、sher Steel, grade at the discretion of the manufacturer a Casting method GZ b Other materials shall be the subject of a separate agreement. c Moisture absorption at standard atmosphere ISO 554 20/65 1 d Item, see Figure 1 EN 15272-2:2007 (E) 10 A.2 Component parts A.2.1 Roller Key Groove dimensions,

35、 see X a Marking b Rib c Attachment holes for connecting shackles Figure A.1 Roller, item 1, for nominal size 2-8 EN 15272-2:2007 (E) 11 Dimensions according to Figure A.1 Figure A.2 Roller, item 1, only for nominal size 1 Table A.2 Dimensions for roller (cast) d11 Nom- inal size d1 mm d2 mm d3 mm d

36、4 mm d5 mm D6 H7 mm d7 H12 mm d8 H12 mm d9 mm d10 mm mm Quantitya e mm f mm 1 160 170 210 195 110 90 72 89 2 200 240 265 245 120 100 82 99 130 155 3 250 290 330 300 140 115 97 116 155 190 6 5 320 370 420 390 180 144 117 140 195 240 8 400 460 530 490 220 170 137 164 240 290 8 4 290 29 a With a hole e

37、ach uniformly positioned between the ribs. Table A.2 (concluded) h1 h2 h3 h4 h5 h6 r1 r2 s1 s2 t1 H13 t2 t3 b Nom-inal size mm mm mm mm mm mm mm mm mm mm mm mm mm mm 1 80 40 40 55 25 10 2 102 53 10 60 75 5 32 11 10 16 6 4,5 3 126 68 15 75 92 10 42 12 15 20 7 5 160 85 20 100 118 51 15 20 30 8 5 15 8

38、208 110 30 129 150 15 73 19 25 40 9 6 20 4 b Ribs uniformly distributed over the circumference . Comment ej1: Sollte t3 nicht in Bild 1 enthalten sein? EN 15272-2:2007 (E) 12 A.2.2 Shaft Key a Plan view: nominal size 1 to 5 b Plan view: nominal size 8 c 8,5 drilled after assembly with item 3 Figure

39、A.3 Shaft, item 2 Table A.3 Shaft dimensions d12 d13 d14 d15 l1 l2 l3 r3 t4 t5 w1 w2 r6 min. Nom-inal size mm mm mm mm mm mm mm mm mm mm mm mm 1 60 85 60 68 61 30 2 70 95 70 89 81 20,5 15 38 20 3 85 110 85 M 10 111 98 25,5 48 5 106 140 106 50 142 124 0,8 26,5 20 56 10 8 125 165 125 M 16 60 184 156 1

40、 31,5 25 60 EN 15272-2:2007 (E) 13 A.2.3 Bush for shaft Figure A.4 Bush for shaft, item 3 A.2.4 Bush for roller Figure A.5 Bush for roller, item 4 EN 15272-2:2007 (E) 14 A.2.5 Washer Key a Plan view: nominal size 1 to 5 b Plan view: nominal size 8 Figure A.6 Washer, item 5 Table A.4 Dimensions for b

41、ushes and washer d13 d16 d17 d18 d19 b d20 d21 h7a h8 b l3 m r3 s3 s4 a s5 w1 w2 Nom-inal size mm h6 mm H7 mm z11 a mm mm Toler-ance mm mm mm mm mm mm mm mm mm Toler-ance mm mm mm 1 85 70 60 90 70,7 15,00+ 100 39 40 61 9,65 0 05,0 30 2 95 80 70 100 80,8 16,00+ 110 58 60 81 9,6 0 06,0 8 38 20 3 110 9

42、5 85 115 96,0 130 11 73 75 98 9,5 0 07,0 48 5 140 115 106 144 116,2 2,00+ 170 98 100 124 0,8 1 13,9 0 09,0 10 56 10 8 165 135 125 170 136,4 3,00+ 200 18 126 129 156 5 1 1,5 16,8 0 11,0 12 60 a These dimensions are nominal sizes for the bush, item 4; they are no longer applicable after the bush has b

43、een fitted into the roller. b The bush dimensions are applicable after the bush has been fitted into the roller EN 15272-2:2007 (E) 15 Annex B (informative) Example B.1 Fairlead on deck Key d22 to fit d14 according to Table A.3 z see Table 1 Figure B.1 Fairlead on deck EN 15272-2:2007 (E) 16 Bibliog

44、raphy 1 EN 1561, Founding Grey cast irons 2 EN 1982, Copper and copper alloys Ingots and castings 3 EN 10025 (all Parts), Hot rolled products of structural steels 4 ISO 554, Standard atmospheres for conditioning and for testing Specifications 5 ISO 2408, Steel wire ropes for general purposes Minimum

45、 requirements blankBS EN 15272-2:2007BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards InstitutionBSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Char

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