1、BRITISH STANDARDBS EN 15431:2008Winter and road service area maintenance equipments Power system and related controls Interchangeability and performance requirementsICS 43.160g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3
2、g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 15431:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 February 2008 BSI 2008ISBN 978 0 580 56158 0National forewordThis British Standard is the UK impleme
3、ntation of EN 15431:2008.The UK participation in its preparation was entrusted by Technical Committee B/513, Construction equipment and plant and site safety, to Panel B/513/-/16, Winter maintenance and road surface and maintenance equipment.A list of organizations represented on this committee can
4、be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publi
5、cationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15431January 2008ICS 43.160English VersionWinter and road service area maintenance equipments - Powersystem and related controls - Interchangeability andperformance requirementsMatriels de viabilit hivernale et dentretien desdpenda
6、nces routires - Organes de puissance etcommandes associes - Interchangeabilit et exigences deperformanceWinterdienst- und Straenbetriebsdienstausstattung -Antrieb und Steuerung von Anbaumaschinen -Anforderungen an Austauschbarkeit und LeistungThis European Standard was approved by CEN on 21 October
7、2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained o
8、n application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Cen
9、tre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
10、 Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any mea
11、ns reservedworldwide for CEN national Members.Ref. No. EN 15431:2008: EEN 15431:2008 (E) 2 Contents page Foreword3 1 Scope.4 2 Normative references.4 3 Power System and related controls .5 3.1 Hydraulic system for municipal vehicles - Specifications5 3.1.1 Drive of the oil pump.5 3.1.2 Hydraulic Cir
12、cuits5 3.1.3 Connection between the hydraulic system of the vehicle and the implements5 3.1.4 Flow Rates5 3.1.5 Pressure .5 3.1.6 Power6 3.1.7 Capacity of the oil tank .6 3.1.8 Maximum oil temperature, cooling capacity test procedure.6 3.1.9 Line cross sections.8 3.1.10 Couplings and functions .9 3.
13、1.11 Hydraulic Fluid10 3.2 Mechanical Front-Mounted Power Take Off PTO, shaft profile and Performance.10 3.2.1 General.10 3.2.2 Profile A: n = 540 min-1Pmax= 60 kW.10 3.2.3 Profile B: n = 540 min-1or n = 1 000 min-1Pmax= 150 kW .10 3.2.4 Power take-off shaft profile.11 3.3 Electrical Connectors.13 3
14、.3.1 Connector 24 V, 7 pins, at the front of the vehicle, socket design according to ISO 1185 13 3.3.2 Connector 12 V, 7 pins, at the front of the vehicle, socket design based on ISO 1724.14 3.3.3 Electrical Connectors in the cabine, 24 V, 3 pin 15 3.3.4 Electrical Connectors in the cabin, 12 V, 3 p
15、in.16 Bibliography 18 EN 15431:2008 (E) 3 Foreword This document (EN 15431: 2008) has been prepared by CEN/TC 337/WG 3 “Interface between tools and vehicle“, the secretariat of which is held by UNI-CUNA, under the direction of Technical Committee CEN/TC 337 “Winter maintenance and road service area
16、maintenance equipment“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2008, and conflicting national standards shall be withdrawn at the latest by
17、 July 2008. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard : Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ire
18、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 15431:2008 (E) 4 1 Scope This document applies to power systems equipped for the operation and able to drive implements and attachm
19、ents such as snow ploughs and/or spreaders on winter service vehicles or mowers on road service area maintenance vehicles, equipped with front-mounting plates according to EN 15432. The purpose of this standard is to ensure interchangeability of vehicles and implements. The minimum requirements on t
20、he performance and the components of the hydraulic system as well as the kind, the size and the location of the connecting elements between the vehicle and the implement are specified in this standard. This standard does not deal with airport equipment. This standard does not cover applications, whe
21、re the implements need a continuous hydraulic oil flow exceeding 45 l/min. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references the latest edition of the referenc
22、ed document (including any amendments) applies. ISO 1185, Road vehicles Connectors for the electrical connection of towing and towed vehicles 7-pole connector type 24 N (normal) for vehicles with 24 V nominal supply voltage ISO 1724, Road vehicles Connectors for the electrical connection of towing a
23、nd towed vehicles 7-pole connector type 12 N (normal) for vehicles with 12 V nominal supply voltage ISO 16028, Hydraulic fluid power Flush-face type, quick-action couplings for use at pressures of 20 MPa (200 bar) to 31,5 MPa (315 bar) Specifications ISO 16844-2, Road vehicles Tachograph systems Par
24、t 2: Recording unit, electrical interface EN 15431:2008 (E) 5 3 Power System and related controls 3.1 Hydraulic system for municipal vehicles - Specifications 3.1.1 Drive of the oil pump The oil pump shall be driven directly by the vehicle engine and independently from the vehicle drive train. A clu
25、tch or a coupling between the engine and the pump is permissible. A drive ratio between the engine and the pump is allowed. 3.1.2 Hydraulic Circuits The hydraulic circuits must be open type circuits. The hydraulic system consists in either one variable displacement pump or one or two constant pumps.
26、 If there are two circuits, they shall provide flowrate and pressure independent at any working condition. For each circuit there shall exist: - one primary excess pressure protection device and - one switching device for unpressurized circulation. Each circuit or both circuits together shall be equ
27、ipped with an oil reservoir and a filter for protection of the hydraulic system. 3.1.3 Connection between the hydraulic system of the vehicle and the implements Hydraulic connectors shall be ensured by the use of quick couplings, refer to 3.1.10. 3.1.4 Flow Rates Nominal Flow Rate circuit No. 1: min
28、. 20 l/min +/- 5 l/min at 75 % of the nominal engine speed (e.g. snow plough); Nominal Flow Rate circuit No. 2: min. 40 l/min +/- 5 l/min at 75 % of the nominal engine speed (e.g. spreader). 3.1.5 Pressure Pressure circuit No.1: min. 175 bar Pressure circuit No.2: min. 200 bar at trucks with GVW 18
29、t min. 250 bar at trucks with GVW 18 t EN 15431:2008 (E) 6 3.1.6 Power Minimum continuous power for both circuits: P min= 16 kW at trucks with GVW 18 t P min= 20 kW at trucks with GVW 18 t 3.1.7 Capacity of the oil tank The capacity of the oil tank shall be such that a removal by the implements up t
30、o 10 l shall not affect the ability of the hydraulic system to work properly. 3.1.8 Maximum oil temperature, cooling capacity test procedure The cooling capacity of the hydraulic system for winter maintenance vehicles shall be at least 5 % of the minimum continuous power (see section 3.1.6). For roa
31、d service area maintenance vehicles including summer operation the cooling capacity shall be at least 25 % of the minimum continuous power. If required, an oil cooler can be installed. The cooling capacity shall be verified with a test, which is described in the following. While executing the hydrau
32、lic system test in the hydraulic circuit 2, the difference between the hydraulic oil temperature in the oil tank and the ambient air temperature must not exceed T = 50 K, i.e. with an ambient air temperature of 30 C, the hydraulic oil temperature in the oil tank must not exceed 80 C. An adjustable r
33、estrictor for simulating the power loss shall be connected to the couplings of circuit 2. The restrictor should be adjusted to a value p, that gives a power absorption equivalent to 5 alternatively 25 % of the minimum continuous power at 75 % of the rated engine speed. During the test, a temperature
34、 difference between the hydraulic oil temperature in the oil tank and the ambient air temperature of T = 50 K must not be exceeded. The oil temperature has to be measured at the outlet of the oil tank. For testing the system, the fans of the hydraulic oil cooler if installed - need to be engaged. Te
35、st condition: ambient air temperature 25 C 10 C. EN 15431:2008 (E) 7 Key X t s Y T C Figure1 Temperature rise over time Table 1 Minimum cooling capacity Cooling capacity % of the minimum continuous power Max. T K Winter maintenance vehicle 5 50 Road service area maintenance vehicle (winter and summe
36、r use) 25 50 The test can be terminated, when the temperature gradient (T2 T1) / (t2 t1) is less than 5 K / 20 min. P = Q x p (1) where P is the power according to the minimum continuous power (see section 3.1.6); Q is the volume flow of circuit 2 at 75% of the rated engine speed (max. volume flow w
37、hen variable displacement umps are being used); p is the adjusted pressure at the flow restrictor; EN 15431:2008 (E) 8 T is the oil temperature at the outlet of the oil tank; T is the temperature difference between the hydraulic oil temperature in the oil tank and the ambient temperature; t is the t
38、ime. EXAMPLE for calculating the p for the test, which has to be adjusted at the flow restrictor: GVW of the truck e.g. 19 t P min= 20 kW (3.1.6) Rated engine speed e.g. 2 200 min-1 75 % of rated engine speed = 1 650 min-1 Cooling capacity 5 % (winter maintenance vehicle) 5 % of 20 kW = 1 kW Cooling
39、 capacity 25 % (road service area maintenance vehicle) 25 % of 20 kW = 5 kW Calculation of the pressure at the flow restrictor: p = P/Q E.g. Q = 45 l/min, P = 1kW p = 13,33 bar E.g. Q = 45 l/min, P = 5kW p = 66,67 bar With this value of p, the test has to be executed. 3.1.9 Line cross sections Circu
40、it 1 min. internal diameter 10 mm Circuit 2 min. internal diameter 12 mm Separate Return Line via filter min. internal diameter 18 mm Un-pressurised Return Line min. internal diameter 10 mm EN 15431:2008 (E) 9 3.1.10 Couplings and functions 3.1.10.1 General Standard for a winterservice vehicle are 4
41、 couplings at the front of the vehicle to control i.e. the snow plough and 2 couplings (continous flow) to drive i.e. the salt spreader. 3.1.10.2 Hydraulic circuit 1: Table 2 Couplings circuit 1 Circuit Cell Port Symbol Colour Function Size/Standard 1 c red Implement lift 1 2 d red Implement lower 3
42、 e green Move to the left 2 4 f green Move to the right5 g yellow 3 6 h yellow Available for additional function 7 i blue 4 8 j blue Available for additional function ISO 16028 size 12.5 (socket) T (Separate return line) black Discharge to tank via filter ISO 16028 size 19 (socket) EN 15431:2008 (E)
43、 10 3.1.10.3 Hydraulic circuit 2: Table 3 Couplings circuit 2 P (Pressure line) red Continuous flow ISO 16028 size 19 (plug) T (Separate return line) black Discharge to tank via filter ISO 16028 size 19 (socket) Unpressurised return line - black Discharge directly to tank ISO 16028 size 10 (socket)
44、3.1.11 Hydraulic Fluid The fill-in of the tank for the hydraulic fluid shall be marked with the type of fluid to be used. 3.2 Mechanical Front-Mounted Power Take Off PTO, shaft profile and Performance 3.2.1 General Depending on the rated PTO-output the type of profile is to be used: 3.2.2 Profile A:
45、 n = 540 min-1Pmax= 60 kW n = 1 000 min-1Pmax= 92 kW 3.2.3 Profile B: n = 540 min-1or n = 1 000 min-1Pmax= 150 kW EN 15431:2008 (E) 11 3.2.4 Power take-off shaft profile Dimensions in millimetres Figure 2 PTO shaft EN 15431:2008 (E) 12 Table 4 Dimensions PTO shafts All dimensions in millimetres Dime
46、nsion Symbol Profile A based on ISO 500-3, Type 1 Profile B based on SAE J499a Number of splines n 6 6 Groove to end of shaft A 38 0,8 38 0,3 Effective spline length and hardened portion B 76 77 Chamfer C 6 + 1 8,7 0,2 Chamfer angle D 30 3 30 5 Major diameter DEE34,87 - 0,12 44,32 + 0,05 Form diamet
47、er DFE 30,0 - Minor diameter DIE29,0 0,1 36,0 + 0,25 ID of groove E 29,40 0,1 37,21 + 0,13 Radius of groove R 6,8 0,25 8,3 + 0,3 Tooth thickness S 8,51 min / 8,64 max 10,95 + 0,05 Power take-off shaft profile 1 3/8” 1 3/4” EN 15431:2008 (E) 13 3.3 Electrical Connectors 3.3.1 Connector 24 V, 7 pins,
48、at the front of the vehicle, socket design according to ISO 1185 Table 5 Functions front connector 24V Pin # Circuit # Colour Function/ circuit 1 31 White Ground (24 V-) 2 58-L Black Front left-side marker light 3 L Yellow Turn signal light, left 4 54 Red Dipped beam headlights* 5 R Green Turn signa
49、l light, right 6 58-R Brown Front right-side marker lights 7 54-G Blue Headlights main beam* * Function only available at vehicles without bulb warning indicator. EN 15431:2008 (E) 14 3.3.2 Connector 12 V, 7 pins, at the front of the vehicle, socket design based on ISO 1724 Table 6 Functions front connector 12V Pin # Circuit # Colour Function/ circuit 1 L Yellow Turn signal light, left 2 54 R
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