EN 15597-1-2009 en Winter maintenance equipment - Spreading machines (gritting machines) - Part 1 General requirements and definitions for spreading machines《冬天维修设备 涂胶机(铺砂机) 第1部分 涂.pdf

1、BS EN 15597-1:2009ICS 13.030.40NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDWinter maintenance equipment Spreading machines (gritting machines) Part 1: General requirements and definitions for spreading machinesThis British Standardwas published under theauth

2、ority of the StandardsPolicy and StrategyCommittee on 30 June2010 BSI 2010ISBN 978 0 580 58065 9Amendments/corrigenda issued since publicationDate CommentsBS EN 15597-1:2009National forewordThis British Standard is the UK implementation of EN 15597-1:2009.The UK participation in its preparation was

3、entrusted to TechnicalCommittee B/513, Construction equipment and plant and site safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for i

4、ts correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 15597-1:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15597-1 October 2009 ICS 13.030.40 English Version Winter maintenance equipment - Spreading machines (gritting machines) - Par

5、t 1: General requirements and definitions for spreading machines quipement de viabilit hivernale - pandeuses - Partie 1 : Exigences gnrales et dfinitions relatives aux pandeuses Winterdienstausrstung - Streumaschinen - Teil 1: Allgemeine Anforderungen und Angaben fr Streumaschinen This European Stan

6、dard was approved by CEN on 29 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerni

7、ng such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own l

8、anguage and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania

9、, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN A

10、ll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15597-1:2009: EBS EN 15597-1:2009EN 15597-1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 63 Terms and definitions .64 Requirements .74.1 General 74.2 R

11、equirements on dosage of spreading agents 84.3 Technical information .84.4 Requirements on drives for spreading machines . 104.4.1 Drive by hydraulic unit of carrier vehicle . 104.4.2 Drive by hinged wheel and carrier vehicle wheel-hub drive 104.5 Design requirements 104.5.1 Spreading device 104.5.2

12、 Equipment for spreading agent pre-wetted . 114.5.3 Stationary emptying . 114.6 Operation and control system . 124.6.1 Operating voltage . 124.6.2 Degree of protection . 124.6.3 Control related spreading 124.6.4 Adjustment steps 124.6.5 Control box 124.6.6 Control box alarms . 124.6.7 Selection of s

13、preading agent . 134.6.8 Data recording . 134.6.9 Emergency operation . 134.6.10 Spreading in specific areas . 135 Operating manual . 13ANNEX A (normative) Static test method to check spreading dosage performances . 14A.1 Short description 14A.2 Applicable spreading agents . 14A.3 Technical means fo

14、r testing 14A.4 Testing procedures. 14ANNEX B (normative) Automatic safety shut-off loading brine pump . 16ANNEX C (informative) Pre-wetted salt . 18C.1 Visualization: Mass fractions of the system pre-wetted salt . 18C.2 Visualization: Three systems for pre-wetted salt, examples with setting 20 g/m

15、at the spreader control unit mass salt in brine is 23 % . 18Tables Table 1 Solid and pre-wetted thawing agent 7 Table 2 Abrasive spreading agent . 7 Table 3 Liquid thawing spreading agent 7 Table 4 Requirements on dosage of spreading agents 8 BS EN 15597-1:2009EN 15597-1:2009 (E) 3 Figures Figure 1

16、Dimensions of spreading machines (G quote centre of gravity) . 9Figure 2 Spreading device 11Figure B.1 Type connector 16Figure B.2 Schematic diagram spreader/loading brine plant 17Figure C.1 Visualization mass fractions 18Figure C.2 System 1 . 18Figure C.3 System 2 . 19Figure C.4 System 3 . 19BS EN

17、15597-1:2009EN 15597-1:2009 (E) 4 Foreword This document (EN 15597-1:2009) has been prepared by Technical Committee CEN/TC 337 “Winter maintenance and road service area maintenance equipment”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national s

18、tandard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.

19、 CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech

20、 Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15597-1:2009EN 15597-1:2009 (E) 5 Introd

21、uction This document is meant to assess the demands made on mobile spreading machines operated in traffic. Spreaders/gritters are to be operated in such way that homogeneous distribution of spreading agents is given within the set spreading dosage, spreading width and spreading track asymmetry. BS E

22、N 15597-1:2009EN 15597-1:2009 (E) 6 1 Scope Demands on design and construction of bulk spreaders, trailer spreaders and towed spreaders with speed related spreading for winter service are determined by this document. At the same time, information is given on the minimum content required for operatin

23、g manuals. The standard is valid for machines which are used to spread the following media: a) spreading agents with or without pre-wetted agent; b) abrasive spreading agents; c) brine. The following points are not covered by this standard: requirements for registration and approval; requirements ma

24、de by automobile manufacturers; requirements on safety these are dealt with in EN 13021. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition

25、of the referenced document (including any amendments) applies. EN 13021, Winter service machines Safety requirements EN 15144:2007, Winter maintenance equipment Terminology Terms for winter maintenance EN 15430-1, Winter and road service area maintenance equipments Data acquisition and transmission

26、Part 1: In vehicle data acquisition EN 15431, Winter and road service area maintenance equipments Power system and related controls Interchangeability and performance requirements EN 15432, Winter and road service area maintenance equipments Front-mounted equipments Interchangeability EN 60529, Degr

27、ees of protection provided by enclosures (IP code) (IEC 60529:1989) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 15144:2007 apply. BS EN 15597-1:2009EN 15597-1:2009 (E) 7 4 Requirements 4.1 General The spreading machine shall be designed in such a

28、way that handling and easy adjustment for various spreading agents under various spreading conditions (e.g. different speeds) are ensured. Selected dosage shall be spread homogeneously within the set spreading width and spreading track asymmetry. Table 1 Solid and pre-wetted thawing agent Conditions

29、 Driving speed Spreading dosage Spreading width km/h g/m2m Minimum 10 5 2 Nominal 30 60 5 30 2 12 Maximum 80 40 12 Table 2 Abrasive spreading agent Conditions Driving speed Spreading dosage Spreading width km/h g/m2m Minimum 10 20 2 Nominal 20 40 50 150 2 6 Maximum 50 250 8 Table 3 Liquid thawing sp

30、reading agent (brine) Conditions Driving speed Spreading dosage Spreading width km/h g/m2m Minimum 10 15 3,5 Nominal 30 50 15 60 3,5 10,5 Maximum 60 80 14 The spreading machine shall be able to spread a total amount of spreading agents at least 70 % of the maximum of setting values. BS EN 15597-1:20

31、09EN 15597-1:2009 (E) 8 4.2 Requirements on dosage of spreading agents Requirements on dosage are shown in Table 4. The test method is given in Annex A. Table 4 Requirements on dosage of spreading agents Spreading agents admitted deviation % Solid thawing media (with pre-wetting liquids measured sep

32、arately) 6 Abrasive spreading agent 15 Liquid spreading agent (brine) 6 A positive deviation up to 3 kg/min for total amount is acceptable when the required amount spread is less than 10 kg/min. 4.3 Technical information Producer of spreading machine shall supply the: a) technical data as given in t

33、he key of Figure 1; b) minimum and maximum spreading parameters (see Tables 1 to 3); c) range of spreading track asymmetry according to spreading pattern; d) spreading agents type usable; e) spreading technology. BS EN 15597-1:2009EN 15597-1:2009 (E) 9 Key A total length B maximum external hopper le

34、ngth C free distance between hopper and chute E maximum external width F total length of spreading group (disc + chute) G distance from the centre of gravity to the rear part of the hopper H height of the hopper from the loading surface of the carrying vehicle HG height of the centre of gravity from

35、 the loading surface of the carrying vehicle HT total height of the hopper from the loading surface of the carrying vehicle M distance between spreading disc and loading surface of the carrying vehicle Auxiliary dimensions description: GH1distance from the centre of gravity to the rear part of the h

36、opper when loaded with solid material until H level GH2 distance from the centre of gravity to the rear part of the hopper when loaded with solid material until H level and liquid material full tank GH3 distance from the centre of gravity to the rear part of the hopper when loaded with solid materia

37、l until HT level GH4 distance from the centre of gravity to the rear part of the hopper when loaded with solid material until HT level and liquid material full tank HG1 height of the centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until H level HG2 he

38、ight of the centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until HT level HG3 height of the centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until H level and liquid material full tank HG4height of the

39、centre of gravity from the loading surface of the carrying vehicle when solid material is loaded until HT level and liquid material full tank Figure 1 Dimensions of spreading machines (G quote centre of gravity) BS EN 15597-1:2009EN 15597-1:2009 (E) 10 Technical data: A mm H mm B mm HG1mm C mm HG2mm

40、 E mm HG3mm F mm HG4mm G mm HT mm GH1mm M mm GH2mm GH3mm GH4mm Hopper volume H level m3Hopper volume HT level m3Liquid tank capacity l Empty spreader weight kg Full loaded spreader solid material H level kg Full loaded spreader solid material HT level kg Full loaded spreader solid material H level a

41、nd liquid material full tank kg Full loaded spreader solid material HT level and liquid material full tank kg Figure 1 (continued) 4.4 Requirements on drives for spreading machines 4.4.1 Drive by hydraulic unit of carrier vehicle For this mode of drive EN 15431 applies. 4.4.2 Drive by hinged wheel a

42、nd carrier vehicle wheel-hub drive Stationary emptying system shall be ensured by internal or external device allowing to drive the spreader with carrier vehicle stationary. All the functions shall be possible as in driving operations. 4.5 Design requirements 4.5.1 Spreading device The whole of the

43、spreading device shall be designed to avoid congestion of agents during normal operation. In traffic areas (excluding airport runways and taxiway) the highest point of spreading agents trajectory (the visible main flow) shall be no more than 600 mm from ground (see Figure 2). BS EN 15597-1:2009EN 15

44、597-1:2009 (E) 11 Dimensions in millimetres Figure 2 Spreading device Ground clearance between spreading disc and road surface, with fully loaded hopper, shall be minimum 300 mm (see Figure 2). The spreading device shall be designed to enable a) the connection of a trailer by the carrier vehicle, wi

45、thout use of the spreader; b) stationary emptying. The spreader shall allow to collect spreading agent directly from the conveyor and not through disc for dosage tests operations (see Annex A). 4.5.2 Equipment for spreading agent pre-wetted A 2-inch thread shall be available for fast coupling connec

46、tion for filling liquid thawing media tanks accessible from ground. When the spreader is equipped with an automatic system able to shut off the external filling pump when the tanks are full, the connection shall respect the diagram shown in Annex B. There shall be a level indicator legible from the

47、filling operations (readable scale with division of at least one tenth of the maximum tank volume). Design of tank(s) and feeding pipes shall permit a filling performance of 5 min to fill complete the tanks or at least 500 l/min. A warning alarm shall be activated on the control box when the minimum

48、 brine level is reached. Emptying of tanks and feeding pipes shall be ensured by a valve operating from the ground. Liquid overflowing shall be avoided to prevent bursting of tank and corrosion of the vehicle. 4.5.3 Stationary emptying There shall be a suitable means provided to empty the hopper whe

49、n spreader is stationary not through spreading disc. The time to empty the full hopper shall be no more than 15 min or at least 350 kg/min for big volume spreaders. BS EN 15597-1:2009EN 15597-1:2009 (E) 12 4.6 Operation and control system 4.6.1 Operating voltage The control box shall be operated with a voltage of either (