EN 15620-2008 en Steel static storage systems - Adjustable pallet racking - Tolerances deformations and clearances《钢制静态存储设备 可调托盘货架 公差 变形和间隙》.pdf

1、BS EN 15620:2008ICS 53.080NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDSteel static storagesystems Adjustablepallet racking Tolerances,deformations andclearancesThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee

2、 on 31 January2009 BSI 2009ISBN 978 0 580 58292 9Amendments/corrigenda issued since publicationDate CommentsBS EN 15620:2008National forewordThis British Standard is the UK implementation of EN 15620:2008.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/8, Steel shelvi

3、ng, bins and lockers.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot co

4、nfer immunityfrom legal obligations.BS EN 15620:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15620October 2008ICS 53.080English VersionSteel static storage systems - Adjustable pallet racking -Tolerances, deformations and clearancesSystmes de stockage statiques en acier - Rayonnages palette

5、s rglables - Tolrances, dformations et jeuxOrtsfeste Regalsysteme aus Stahl - VerstellbarePalettenregale - Grenzabweichungen, Verformungen undFreirumeThis European Standard was approved by CEN on 13 September 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipul

6、ate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exis

7、ts in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodi

8、es of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPE

9、AN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15620:2008: EBS EN 15620:2008EN 1

10、5620:2008 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions .8 4 Racking classes.13 4.1 General13 4.2 Class 100, Stacker crane.13 4.3 Class 200, Stacker crane.14 4.4 Class 300, Very narrow aisle 14 4.4.1 General14 4.4.2 Class 300A, Very narrow a

11、isle15 4.4.3 Class 300B, Very narrow aisle15 4.5 Class 400, Wide aisle and narrow aisle .15 4.5.1 Class 400, Wide aisle.15 4.5.2 Class 400, Narrow aisle.15 5 Wide aisle and narrow aisle - Class 40017 5.1 Floor tolerances.17 5.1.1 Definition of E.17 5.1.2 Limiting values for E .18 5.2 Installation to

12、lerances.19 5.3 Deformation limits .22 5.3.1 Floor deformations 22 5.3.2 Beam deformation limits in the Y direction 22 5.3.3 Frame deformations in the X and Z directions .22 5.4 Clearances for unit loads and truck handling equipment .22 5.4.1 Clearances relating to the placement of unit loads .22 5.

13、4.2 Horizontal lateral and vertical clearances in a bay 23 5.4.3 Horizontal clearance in the depth 25 5.4.4 Aisle width dimensions.27 5.4.5 Clearances for gangways .28 6 Very narrow aisle - Class 300 .29 6.1 Floor tolerances.29 6.1.1 Definition of E, Z and ZSLOPE29 6.1.2 Definition dZ and dX29 6.1.3

14、 Definition d2Z and d2X .30 6.1.4 Limiting values of properties31 6.2 Installation tolerances.32 6.2.1 General32 6.2.2 Tolerance field of frames in X direction 36 6.3 Deformation limits .36 6.3.1 Floor deformations 36 6.3.2 Beam deformation limits in the Y direction 36 6.3.3 Frame deformations 37 6.

15、3.4 Guide rail deformation 37 6.4 Clearances for unit loads and truck handling equipment .37 6.4.1 Clearances relating to the placement of unit loads .37 6.4.2 Horizontal and vertical clearances in a bay 38 BS EN 15620:2008EN 15620:2008 (E) 3 6.4.3 Horizontal clearance in the depth39 6.5 Aisle width

16、 dimensions.42 6.5.1 Minimum aisle clearance for truck and load.42 6.5.2 Lowest unit load 42 6.6 Pick up and deposit stations42 7 Stacker crane classes 100 and 200 .42 7.1 Floor tolerances.42 7.1.1 Interdependence of rack and crane on local floor level variation42 7.1.2 Floor Levelness for stacker c

17、rane floors42 7.2 Installation tolerances.43 7.2.1 General .43 7.2.2 Tolerance field of frames in X direction48 7.2.3 Rail fabrication and assembly tolerances.48 7.3 Deformation limits .49 7.3.1 Slab deformation due to settling and slab deflection49 7.3.2 Beam deformation limitations in the Y direct

18、ion49 7.3.3 Top guide rail deformations .50 7.3.4 Frame deformations in the X and Z directions.51 7.3.5 Frame deformations in the X and Z directions for clad rack buildings and wind loads 52 7.3.6 Elastic shortening of uprights .54 7.4 Clearances for unit loads and crane handling equipment54 7.5 Saf

19、ety backstop deformations .54 7.5.1 Deformations .54 7.5.2 Clearances .54 8 Warehouse tolerances and deformations.54 Annex A (informative) Adjustable pallet racking components.55 Annex B (informative) General safety philosophy.57 B.1 General .57 B.2 Wide and narrow aisle width manoeuvring clearance.

20、58 B.3 Intrusive stacking 58 B.4 Environments with additional risk.59 B.5 Truck requirements .59 B.6 Floor tolerances and deformations .60 B.6.1 General .60 B.6.2 Sloping floors 61 B.6.3 MHE lean.61 Annex C (informative) Racking measurement surveys.63 C.1 General .63 C.2 Agreed grid lines and datums

21、.63 C.3 Principal grid lines and datums 63 C.4 Measurement survey reports .63 C.4.1 General .63 C.4.2 Measuring conditions .63 Annex D (informative) Effects of beam hogging and sagging deformations on clearances 64 D.1 Effects of beam hogging and sagging deformations on clearances X3, X4and Y1, Y2an

22、d Y3for non cantilevered beams64 D.2 Effects of beam hogging and sagging deformations on X3X4and Y1, Y2and Y3for cantilevered beams (P and D stations) .68 Annex E (informative) Additional information for determining dimensions and clearances in the depth of the rack (Z direction)69 E.1 Placement tol

23、erances in the depth of the rack.69 E.2 Larger values of Z2aand Z2b70 Annex F (informative) Additional information for very narrow aisle trucks in adjustable pallet racking72 F.1 General .72 BS EN 15620:2008EN 15620:2008 (E) 4 F.2 Considerations for the Z direction.72 F.3 Considerations in the Y dir

24、ection 73 F.4 Height selection device.73 F.5 Pick up and deposit (P and D) stations .73 Annex G (informative) Consideration of tolerances and deformations in determining clearances .74 G.1 General74 G.2 Storage systems other than single deep adjustable pallet racking .74 Annex H (informative) Top gu

25、ide rail tolerance recommendations .75 Bibliography 76 BS EN 15620:2008EN 15620:2008 (E) 5 Foreword This document (EN 15620:2008) has been prepared by Technical Committee CEN/TC 344 “Steel static storage systems”, the secretariat of which is held by UNI. This European Standard shall be given the sta

26、tus of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by April 2009. Attention is drawn to the possibility that some of the elements of this document may be the subjec

27、t of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulg

28、aria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15620:2008EN 15620:20

29、08 (E) 6 Introduction The determination of the safe load bearing capacity of racking is a structural issue and therefore the Eurocodes are relevant, especially EN 1993. The most relevant parts for racking are EN 1993-1-1 and EN 1993-1-3. In order to have reliable state of the art guidance for those

30、involved in designing these products and due to the differences in the shape of the structural components, detailing and connection types, additional technical information to the Eurocodes is required. The scope of CEN/TC 344 is to establish European Standards providing guidance for the specificatio

31、n, design, methods of installation, accuracy of build and also guidance for the user on the safe use of steel static storage systems. This, together with the need for harmonised design rules, was the reason that the European Racking Federation (ERF) has taken the initiative for the CEN/TC 344. This

32、TC is in the course of preparing a series of European Standards regarding Steel static storage systems as follows: prEN 15512, Steel static storage systems Adjustable pallet racking systems Principles for structural design; prEN 15629, Steel static storage systems The specification of storage equipm

33、ent; prEN 15635, Steel static storage systems The application and maintenance of storage equipment. The intention is for these EN series to be published sequentially over a period of ten years. BS EN 15620:2008EN 15620:2008 (E) 7 1 Scope This European Standard specifies tolerances, deformations and

34、clearances that pertain to the production, assembly and erection of pallet racking including the interaction with floors. These tolerances, deformations and clearances are important in relation to the functional requirements and ensuring the proper interaction of the handling equipment used by perso

35、nnel, trained and qualified as competent, in association with the specific type of racking system. The interaction conditions are also important in determining the reliability of the storage system to ensure that the chance of an industrial truck impact, pallet impact or a system breakdown is accept

36、ably low. The design safety philosophy given in prEN 15512 is based upon compliance with this standard. This European Standard gives guidance for a variety of issues including operating clearances, manufacturing, assembly and erection tolerance limitations, as well as deflection or strain deformatio

37、n limitations under loads. This European Standard is limited to single deep adjustable beam pallet racking operated with industrial trucks or stacker cranes. Drive-in, double deep and satellite systems will be considered for inclusion in the document in the future. This European Standard specificall

38、y excludes the tolerances and deformation of the trucks and stacker cranes. It is the responsibility of the truck or stacker crane supplier and the client or user to ensure that the tolerances, deformations and clearances, as quoted in this European Standard for the racking systems, are acceptable f

39、or the safe operation of the overall system. This European Standard gives guidance to be used in conjunction with the latest information from the truck and stacker crane suppliers regarding turning radii, tolerances and deformations of the truck and stacker cranes. 2 Normative references The followi

40、ng referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 15512 Steel static storage systems Adjustable pallet ra

41、cking systems Principles for structural design prEN 15629 Steel static storage systems The specification of storage equipment prEN ISO 3691-3, Industrial trucks Safety requirements and verification Part 3: Additional requirements for trucks with elevating operator position and trucks specifically de

42、signed to travel with elevated loads (ISO/DIS 3691-3:2007) BS EN 15620:2008EN 15620:2008 (E) 8 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 adjustable pallet racking APR steelwork structure consisting of frames and beams adjustable in heig

43、ht, specifically designed to support pallets and unit loads NOTE The main racking components are shown in Figure 1. See Informative Annex A for additional detailed information. 412357896ZYXKey 1 top tie beam 2 double entry run 3 top guide rail 4 frame upright 5 single entry run 6 frame bracing 7 run

44、 spacer 8 beam 9 unit load Figure 1 Racking components BS EN 15620:2008EN 15620:2008 (E) 9 3.2 aisle width minimum dimension measured across the aisle at the floor and at any beam level between unit loads located in the nominal position or between the rack structure NOTE See Informative Annex A for

45、additional detailed information. 3.3 racking aisle width minimum dimension measured across the aisle at the floor and at any beam level between the rack structure 3.4 clearance nominal dimension between items 3.5 coordinate positioning positioning of the storage and retrieval machine using global (x

46、 and y) coordinates 3.6 deformation displacement due to external actions 3.7 double deep racking racking in which unit loads can be stored two deep from one aisle into the installation and accessed by a specially adapted long reach fork mechanism NOTE The layout of double deep racking is shown in Fi

47、gure 2. Figure 2 Double deep racking BS EN 15620:2008EN 15620:2008 (E) 10 3.8 Floor surface 3.8.1 elevational difference dimension in vertical height between two points 3.8.2 flatness surface regularity characteristics over a short distance not related to a datum 3.8.3 levelness surface regularity c

48、haracteristic related to a datum 3.9 gangway space for movement or transport which does not give access to the picking or loading faces of the storage racking 3.10 location fine positioning local adjustment of the machine with respect to the rack components in the x and/or y directions using sensors

49、 on the crane and location devices on the rack 3.11 installers trained and qualified as competent personnel who assemble and build the racking at the site location 3.12 intrusive stacking placement or retrieval of a pallet where the turning radius or length of a lift truck is greater than the aisle width and part of the pallet storage location concerned is used by the truck forks and load when turning to place or retrieve a pallet 3.13 mechanical handling equipment MHE mechanical equipment used to transport the unit load to be stored 3.14 Movement 3.