EN 15714-4-2009 en Industrial valves - Actuators - Part 4 Hydraulic part-turn actuators for industrial valves - Basic requirements《工业用阀门 制动器 第4部分 工业用阀门的液压部分回转阀门制动器 基本要求》.pdf

1、BS EN15714-4:2009ICS 23.060.20NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDIndustrial valves ActuatorsPart 4: Hydraulic part-turn actuatorsfor industrial valves BasicrequirementsThis British Standardwas published underthe authority of theStandards Policy andS

2、trategy Committee on 30November 2009 BSI 2009ISBN 978 0 580 54844 4Amendments/corrigenda issued since publicationDate CommentsBS EN 15714-4:2009National forewordThis British Standard is the UK implementation of EN 15714-4:2009.The UK participation in its preparation was entrusted to TechnicalCommitt

3、ee PSE/18/5, Valve actuators.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard c

4、annot confer immunityfrom legal obligations.BS EN 15714-4:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15714-4 October 2009 ICS 23.060.20 English Version Industrial valves - Actuators - Part 4: Hydraulic part-turn actuators for industrial valves - Basic requirements Robinetterie industri

5、elle - Actionneurs - Partie 4: Actionneurs hydrauliques fraction de tour pour robinetterie industrielle - Prescriptions de base Industriearmaturen - Antriebe - Teil 4: Hydraulische Schwenkantriebe fr Industriearmaturen - Grundanforderungen This European Standard was approved by CEN on 12 September 2

6、009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained

7、 on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management

8、 Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

9、Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and

10、by any means reserved worldwide for CEN national Members. Ref. No. EN 15714-4:2009: EBS EN 15714-4:2009EN 15714-4:2009 (E) 2 Contents Page Foreword 41 Scope 52 Normative references 53 Classification and designation .53.1 General 53.2 Action 63.3 Valve actuator attachment 63.4 Motive energy .63.4.1 O

11、perating medium .63.4.2 Quality .63.4.3 Pressure 64 Design requirements .64.1 General 64.2 Output torques (performance test) 74.3 Pressure ratings and endurance 74.3.1 Pressure ratings.74.3.2 Endurance 74.4 Minimum moving pressure .84.5 Leakage .84.6 Moving time 84.7 Angle .94.8 Fluid displacement v

12、olume .94.9 Environmental conditions .94.9.1 Ambient temperature .94.9.2 Enclosure protection .94.9.3 Corrosion protection .94.10 Basic design 104.10.1 Safety requirements . 104.10.2 Part-turn valve actuator attachment . 104.10.3 Pressure connections 114.10.4 Fail safe direction for spring return ac

13、tuators . 124.10.5 Mechanical safety factors 124.11 Position indication 124.12 Optional equipment 134.12.1 Ancillaries 134.12.2 Manual operation 154.12.3 End stop adjustment 155 Conformity assessment . 155.1 General . 155.2 Type tests 165.3 Control of production process and quality system 166 Markin

14、g 177 Actuator selection guidelines 188 Documentation 18Annex A (normative) Endurance test procedure 19A.1 General . 19A.2 Test equipment . 19BS EN 15714-4:2009EN 15714-4:2009 (E) 3 A.3 Test conditions 19A.4 Test procedure . 19A.4.1 Design life. 19A.4.2 Output torque testing 19A.4.3 Pressure testing

15、 19A.4.4 Hydraulic testing . 20A.5 Acceptance criteria . 20Annex B (informative) Actuator selection guidelines . 21B.1 General . 21B.2 Selection parameters 21B.3 Actuator selection . 22B.3.1 General . 22B.3.2 Torque characteristics for rack and pinion or linear helical spline actuators 23B.3.3 Torqu

16、e characteristics for scotch yoke actuators (e.g. symmetric system) . 24Bibliography 25BS EN 15714-4:2009EN 15714-4:2009 (E) 4 Foreword This document (EN 15714-4:2009) has been prepared by Technical Committee CEN/TC 69 “Industrial valves”, the secretariat of which is held by AFNOR. This European Sta

17、ndard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of thi

18、s document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Stan

19、dard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS

20、EN 15714-4:2009EN 15714-4:2009 (E) 5 1 Scope This document provides basic requirements for hydraulic part-turn valve actuators, both double acting and single acting, used for on-off and modulating control duties. It includes guidelines, recommendations and methods for enclosure and corrosion protect

21、ion, control and testing. It does not apply, to hydraulic actuators that are integral parts of control valves or to electro-hydraulic actuators. Other requirements or conditions of use different from those indicated in this document should be subject to negotiations between the purchaser and the man

22、ufacturer/supplier prior to order. The terms and definitions applicable to this European Standard are given in EN 15714-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undat

23、ed references, the latest edition of the referenced document (including any amendments) applies. EN 12570, Industrial valves Method for sizing the operating element EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN ISO 228-1, Pipe threads where pressure-tight joint

24、s are not made on the threads Part 1: Dimensions, tolerances and designation (ISO 228-1:2000) EN ISO 5211, Industrial valves Part-turn valve actuator attachments (ISO 5211:2001) EN ISO 9227, Corrosion tests in artificial atmospheres Salt spray tests (ISO 9227:2006) ISO 4406, Hydraulic fluid power Fl

25、uids Method for coding the level of contamination by solid particles ISO 5599-2, Pneumatic fluid power Five-port directional control valves Part 2: Mounting interface surfaces with optional electrical connector ASME B1.20.1:1983, Pipe Threads, General Purpose (Inch) 3 Classification and designation

26、3.1 General Hydraulic part-turn actuators are designated by function, action and interface as detailed below. BS EN 15714-4:2009EN 15714-4:2009 (E) 6 3.2 Action a) Double Acting (DA) b) Single Acting (SA) with spring action to move clock-wise (CW) or counter clock-wise (CCW), as per 4.10.4 3.3 Valve

27、 actuator attachment As per EN ISO 5211. 3.4 Motive energy 3.4.1 Operating medium The operating medium shall be hydraulic fluid. The fluid may be used, on agreement between the manufacturer/supplier and purchaser, ensuring it is designed for both pressure and compatible with internal actuator parts

28、and lubricants. The flashpoint shall be of not less than 93 C for pressures below 1 MPa and 157 C for pressures above 1 MPa. The chemical and physical properties of the hydraulic fluid shall be suitable for use with the materials used in the design of the actuator and its accessories. The hydraulic

29、fluid shall be suitable for operation of the hydraulic system through the entire temperature range to which it may be subjected in service. 3.4.2 Quality The operating medium shall have a contamination level specified to ISO 4406 class 18/16/13 as a maximum. 3.4.3 Pressure The manufacturer/supplier

30、shall indicate the actuators operating pressure limits. The minimum design pressure for pressure retaining parts shall be 1,1 times the maximum allowable pressure selected from the values defined in 4.3.1. The test pressure condition shall be considered in the design of the actuator for pressure con

31、taining parts, see 4.10.5. Working pressure in accordance to manufacturer/supplier indication (as per 4.3.1). The test pressure applied to the pressure retaining parts shall be a minimum of 1,43 times the design pressure for steel enclosures and a minimum of twice the maximum working pressure for ca

32、st steel and spheroidal cast iron enclosures Hydrostatic testing shall be carried out at testing pressure. 4 Design requirements 4.1 General The following data shall be provided by the manufacturer/supplier to enable correct actuator selection and performance evaluation. BS EN 15714-4:2009EN 15714-4

33、:2009 (E) 7 4.2 Output torques (performance test) The guaranteed minimum, output torque capability of the actuator, in both directions, at specified operating pressures shall be provided by the manufacturer/supplier. Where the output torque varies with the rotation, in a non-linear relationship, tab

34、ulated data and/or torque curves shall be provided. 4.3 Pressure ratings and endurance 4.3.1 Pressure ratings Actuators shall be designed to operate with one of the following maximum allowable pressures. Table 1 Maximum allowable pressure Maximum allowable pressure MPa bar psi 5,5 55 800 10,3 103 1

35、500 20,7 207 3 000 34,5 345 5 000 4.3.2 Endurance The actuator shall be designed to have a minimum endurance, without maintenance, in accordance with values given in Table 2. These are based of at least 60 % of the run torque at a rated working pressure supplied by the operating medium defined in 3.

36、4.1 (Motive Energy) and in accordance with the test procedure detailed in Annex A. BS EN 15714-4:2009EN 15714-4:2009 (E) 8 Table 2 Minimum number of cycles Endurance test Rated torque aNm Piston or vane actuator Minimum number of cycles b cMaximum stroking time for testing, based on 0-90 s 125 50 00

37、0 10 1 000 50 000 20 2 000 25 000 30 8 000 10 000 45 32 000 2 500 60 63 000 2 500 90 125 000 2 500 120 250 000 2 500 150 aBased on EN ISO 5211. bOne cycle consists of nominal 90 angular travel in both directions (i.e. 90 to open + 90 to close). For angular travel other than 90, the endurance shall b

38、e agreed between the purchaser and the manufacturer/supplier. cFor severe control service duty these values shall be agreed between manufacturer/supplier and purchaser. 4.4 Minimum moving pressure The actuator minimum moving pressure, at ambient temperature, shall be made available, by the manufactu

39、rer/supplier upon request. 4.5 Leakage The actuator shall be pressure tested in two stages by applying pressures of 15 to 25 % and a minimum of 143 % of the maximum allowable pressure of the actuator. The actuator shall have no visible external leakage as detailed in Table 8 for the duration of the

40、production test. The test media shall be specified by the manufacturer. The test media always shall be compatible with the operation media of the supplied actuator. The minimum test duration for each test pressure shall be 3 minutes. The test period shall not begin until the test pressure has been r

41、eached and has stabilised. The tests gauge pressure reading and time at the beginning and the end of each pressure holding period shall be recorded. 4.6 Moving time The actuator manufacturer/supplier shall state the moving time in both directions, without external load and without valve at working p

42、ressure and without any significant external restriction on supply flow, unless otherwise specified. BS EN 15714-4:2009EN 15714-4:2009 (E) 9 4.7 Angle Part-turn actuators without adjustable end-stops shall be designed for an output movement of 90 (- 0, + 2) as standard. For part-turn actuators with

43、adjustable end-stops and a standard nominal output movement of 90, the adjustment range shall be stated by the manufacturer/supplier and shall be, at least, 3. Other angles are subject to agreement between the manufacturer/supplier and purchaser. 4.8 Fluid displacement volume The manufacturer/suppli

44、er shall indicate the internal actuator displaced volume (litres) for both directions, including the dead volumes. 4.9 Environmental conditions 4.9.1 Ambient temperature The actuator shall be designed for operation at an ambient temperature range between 20 C and + 60 C, unless otherwise agreed betw

45、een the manufacturer/supplier and purchaser. 4.9.2 Enclosure protection The non pressurised enclosure of the actuator shall be at least IP 65, according to EN 60529. 4.9.3 Corrosion protection Hydraulic actuators shall be protected against external corrosion by proper material selection and/or surfa

46、ce treatment. The actuator manufacturers technical documentation shall specify the corrosion protection category according to Table 3. BS EN 15714-4:2009EN 15714-4:2009 (E) 10 Table 3 Environmental corrosion categories Corrosion category Typical environments Exterior Interior C2 (low) Atmospheres wi

47、th low level of pollution. Mostly rural areas. Unheated buildings where condensation may occur, e.g. depots, sport halls. C3 (medium) Urban and industrial atmospheres, moderate sulphur dioxide pollution. Coastal areas with low salinity. Production rooms with high humidity and some air pollution, e.g

48、. food-processing plants, laundries, breweries. C4 (high) Industrial areas and coastal areas with moderate salinity. Chemical plants, swimming pools, coastal shipyards. C5-I (very high industrial) Industrial areas with high humidity and aggressive atmosphere. Buildings or areas with almost permanent

49、 condensation and with high pollution. C5-M (very high marine) Coastal and offshore areas with high salinity. Buildings or areas with almost permanent condensation and with high pollution. Immersed in wateraIm 1 (Immersed in fresh water) River installations, hydro-electric power plants. Im 2 (Immersed in sea or brackish water) Harbour areas and offshore structures. aHydraulic actua