EN 15773-2009 en Industrial application of powder organic coatings to hot dip galvanized or sherardized steel articles [duplex systems] - Specifications recommendations and guideli.pdf

1、BS EN 15773:2009ICS 25.220.60NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDIndustrial application of powder organic coatings to hot dip galvanized or sherardized steel articles duplex systems Specifications, recommendations and guidelinesThis British Standard

2、was published under the authority of the Standards Policy and Strategy Committee on 31 December 2009 BSI 2009ISBN 978 0 580 61360 9Amendments/corrigenda issued since publicationDate CommentsBS EN 15773:2009National forewordThis British Standard is the UK implementation of EN 15773:2009. The UK parti

3、cipation in its preparation was entrusted to TechnicalCommittee STI/27, Paint systems for metallic substrates.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users

4、 are responsible for its correct application. Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 15773:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15773June 2009ICS 25.220.99English VersionIndustrial application of powder organic coatings to hot dipgalvan

5、ized or sherardized steel articles duplex systems -Specifications, recommendations and guidelinesApplication industrielle de revtements en poudreorganiques des produits en acier galvaniss chaud etshrardiss systmes duplex - Spcifications,recommandations et lignes directricesIndustrielle Pulverbeschic

6、htung von feuerverzinkten undsherardisierten Gegenstnden aus Stahl Duplex-Systeme- Spezifikationen, Empfehlungen und LeitlinienThis European Standard was approved by CEN on 20 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving

7、 this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions

8、 (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulga

9、ria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZAT

10、IONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15773:2009: EBS EN 15773:2009EN 15773:2009 (E) 2 Contents Page F

11、oreword 4Introduction .51 Scope 62 Normative references 63 Terms and definitions .74 Ordering 84.1 General 84.2 Request for quotation 104.3 Information provision . 104.4 Delivery of product prepared for coating . 115 Fabrication . 115.1 Surface condition of the steel . 115.2 Nature and composition o

12、f the raw material 115.3 Welds, markings, labels . 115.4 Deviations of edges and sides 116 Zinc coating and zinc surface . 126.1 Cooling . 126.2 Quality and inspection of the zinc coating 126.3 Storage, packaging and transport after galvanizing or sherardizing 136.4 Acceptance check. 137 Pre-treatme

13、nt of the zinc surface 137.1 General . 137.2 Chemical pre-treatment 137.3 Mechanical pre-treatment (sweep blasting) . 138 Powder organic coating layers 158.1 General . 158.2 Specification of powder organic coating . 158.3 Repair of the coating system . 159 Packaging, storage and further movement of

14、finished products 1510 Installation . 1511 Inspection of finished products 1612 Health and Safety 16Annex A (normative) Considerations when designing and fabricating items for galvanizing or sherardizing and subsequent application of powder organic coatings . 17Annex B (informative) Guidance on the

15、influence of steel surface chemistry on the surface condition and pre-treatment of galvanized or sherardized articles prior to application of powder organic coatings . 18Annex C (informative) Guidance on treatment of hot dip galvanized or sherardized articles prior to pre-treatment for application o

16、f powder organic coatings 20C.1 Cooling . 20C.2 Prominent welds and sharp points on the zinc coating . 20C.3 Avoidance of condensation during storage, packaging and transport after galvanizing or sherardizing . 20BS EN 15773:2009EN 15773:2009 (E) 3 Annex D (informative) Guidance on pre-treatment of

17、hot dip galvanized or sherardized articles prior to the application of powder organic coatings . 21D.1 General . 21D.2 Mechanical pre-treatment . 21Bibliography 22Figures Figure 1 Sweep blasting setup. 14Tables Table 1 Standards for powder organic coatings and hot dip galvanized steel or sherardized

18、 steel . 5Table 2 Duplex systems: supply phases, essential communication links between parties involved and appropriate specifications / further guidance reference sources 9Table 2 (continued) 10Table B.1 Coating characteristics related to steel composition . 19BS EN 15773:2009EN 15773:2009 (E) 4 Fo

19、reword This document (EN 15773:2009) has been prepared by Technical Committee CEN/TC 139 “Paints and varnishes”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the late

20、st by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all

21、 such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icel

22、and, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15773:2009EN 15773:2009 (E) 5 Introduction In order to achieve a duplex system which satisfies the many varied aesth

23、etic and performance requirements currently in existence in the marketplace, the following aspects of the supply and application of the systems should be controllable: fabrication and composition of the material (Clause 5); the zinc coating (Clause 6); surface smoothing for coating (Clause 6); envir

24、onmental conditions during storage, transport and application (Clause 6); the pre-treatment of the zinc surface (Clause 7); instructions provided by chemical pre-treatment suppliers (Clause 7), powder manufacturers (Clause 8); the organic coating system (Clause 8); packaging, storage and movement of

25、 finished products (Clause 9); installation (Clause 10); inspection (Clause 11). This European Standard does not incorporate the application of paint coatings according to EN ISO 12944 (parts 1 to 8) 1 when paint systems are specified. This European Standard incorporates the application of coating p

26、owders according to EN 13438 when powder coatings are specified. Table 1 shows the relationship between this European Standard, EN 13438 and other standards relating to zinc coated articles. Table 1 Standards for powder organic coatings and hot dip galvanized steel or sherardized steel Galvanizing o

27、r sherardizing Powder organic coatings for galvanized or sherardized steel products Communications and quality issues surrounding supply of duplex coated articles EN ISO 1461 EN 10240 EN 10326 EN 10327 EN 13811 EN 13438 or specific product specification EN 15773 Good communications in place and agre

28、ements made between galvanizer or sherardizer and client regarding general quality requirements in relation to zinc coating. NOTE prEN ISO 14713-2 and -3 also provide useful information on design for galvanizing and sherardizing respectively. Good communications in place and agreements made between

29、the client and the company applying the powder organic coating regarding general quality requirements of the powder organic coating. Good communications in place and agreements made between client, galvanizer or sherardizer and applicator of the powder organic coating regarding quality requirements

30、for duplex systems in relation to quality of zinc coating, the pre-treatment and powder organic coating. BS EN 15773:2009EN 15773:2009 (E) 6 1 Scope This European Standard specifies the agreements to be made between the client, the galvanizer / sherardizer, the chemical suppliers and the applicators

31、 of the pre-treatment and the powder organic coating systems (if they are not one and the same). It also specifies the quality of the galvanized or sherardized articles to which the powder organic coatings are to be applied and for the pre-treatment and powder organic coatings intended for applicati

32、on to the galvanized or sherardized articles. This standard applies to the application of hot dip galvanized, sherardized and powder organic coatings by controlled industrial processes to articles consisting of or manufactured from steel. The standard applies to hot dip galvanized products, galvaniz

33、ed in accordance with EN ISO 1461 and EN 10240 or products sherardized in accordance with EN 13811, as well as parts of these products manufactured from continuously galvanized sheet and strip galvanized in accordance with EN 10326 or EN 10327, which, after the galvanizing and/or assembly, or sherar

34、dizing, will have a powder organic coating system applied. This standard also applies to products which have been hot dip galvanized or sherardized according to specific product standards to which powder organic systems are applied. This standard might also be useful when supplying other organic coa

35、ting systems (excluding wet paint systems). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any ame

36、ndments) applies. EN 10021, General technical delivery conditions for steel products EN 10130, Cold rolled low carbon steel flat products for cold forming - Technical delivery conditions EN 10326, Continuously hot-dip coated strip and sheet of structural steels Technical delivery conditions EN 10327

37、, Continuously hot-dip coated strip and sheet of low carbon steels for cold forming Technical delivery conditions EN 10163-1, Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections Part 1: General requirements EN 10163-2, Delivery requirements for surface con

38、dition of hot-rolled steel plates, wide flats and sections Part 2: Plate and wide flats EN 10163-3, Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections Part 3: Sections EN 10221, Surface quality classes for hot-rolled bars and rods Technical delivery condi

39、tions EN 10240, Internal and/or external protective coatings for steel tubes Specification for hot dip galvanized coatings applied in automatic plants EN 13438, Paints and varnishes Powder organic coatings for galvanized or sherardized steel products for construction purposes EN 13811, Sherardizing

40、Zinc diffusion coatings on ferrous products Specification EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods (ISO 1461:1999) BS EN 15773:2009EN 15773:2009 (E) 7 EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their

41、alloys (beam welding excluded) Quality levels for imperfections (ISO 5817:2003, corrected version:2005, including Technical Corrigendum 1:2006) prEN ISO 14713-1, Guidelines and recommendations for the protection against corrosion of iron and steel in structures Zinc coatings Part 1: General principl

42、es of design and corrosion resistance (ISO/DIS 14713-1:2008) prEN ISO 14713-2, Guidelines and recommendations for the protection against corrosion of iron and steel in structures Zinc coatings Part 2: Hot dip galvanizing (ISO/DIS 14713-2:2008) prEN ISO 14713-3, Guidelines and recommendations for the

43、 protection against corrosion of iron and steel in structures Zinc coatings Part 3: Sherardizing (ISO/DIS 14713-3:2008) ISO 9223, Corrosion of metals and alloys Corrosivity of atmospheres Classification 3 Terms and definitions For the purposes of this document, the following terms and definitions ap

44、ply. 3.1 applicator company that applies the powder organic coating 3.2 controlled industrial process controllable and reproducible process, executed in steps under controlled conditions NOTE Often subject to a degree of automation, carried out in industrial buildings or mobile installations. 3.3 su

45、rface smoothing of the product reduction, usually by means of mechanical finishing, of roughness associated with the galvanized or sherardized surface such that when the galvanized or sherardized surface is pre-treated and coated with the powder organic coating system, no protrusions penetrate throu

46、gh the organic coating 3.4 duplex system organic thermosetting or thermoplastic powder and hot dip galvanized or sherardized zinc coatings on steel products 3.5 designer company / individual responsible for the design of a structure or product that will be finished with a duplex system 3.6 client co

47、mpany / individual that orders the duplex system 3.7 specifier company / individual that specifies the duplex system 3.8 sherardizer company that applies the zinc coating by the sherardizing process BS EN 15773:2009EN 15773:2009 (E) 8 3.9 galvanizer company that applies the zinc coating by the hot d

48、ip galvanizing process 3.10 hand dry products products free of rain and condensation water in pores and on the surface 3.11 fabricator company / individual manufacturing steel products that will be finished with a duplex system 3.12 powder manufacturer company / individual producing the organic coat

49、ing powder to be applied onto the galvanized or sherardized steel substrates to complete the duplex systems 3.13 transporter company(ies) or individual(s) responsible for transportation of the hot dip galvanized or sherardized steelwork to the powder coating applicator and / or the transportation of the finished (duplex coated) work to site 3.14 installation fitting of duplex coated articles on site