EN 16236-2013 3750 Evaluation of conformity of aggregates - Initial Type Testing and Factory Production Control《集料的合格评定 初始型式试验和工厂生产控制》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 16236:2013Evaluation of conformity ofaggregates Initial TypeTesting and Factory ProductionControlCopyright European Committee for Standardization Provided by IHS under lice

2、nse with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16236:2013.The UK participation in its preparation was entrusted to TechnicalCommittee B/502, Aggregat

3、es.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI Stand

4、ardsLimited 2013ISBN 978 0 580 79311 0ICS 91.100.15Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 May 2013.Amendments issued since publicationDate Text affecte

5、dCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16236 May 2013 ICS 91.100.15 English Version Evaluation of c

6、onformity of aggregates - Initial Type Testing and Factory Production Control valuation de la conformit des granulats - Contrle de la production en usine Bestimmung der Konformitt von Gesteinskrnungen - Werkseigene Produktionskontrolle This European Standard was approved by CEN on 5 February 2013. C

7、EN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on ap

8、plication to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC

9、Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, L

10、atvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-

11、1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16236:2013: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without li

12、cense from IHS-,-,-BS EN 16236:2013EN 16236:2013 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Evaluation of conformity .6 4.1 General 6 5 Initial type tests 6 6 Factory production control .6 6.1 General 6 6.2 Organisation .7 6.2.1 Res

13、ponsibility and authority 7 6.2.2 Management representative for factory production control .7 6.2.3 Management review .7 6.3 Control procedures7 6.3.1 FPC manual 7 6.3.2 Document and data control 7 6.3.3 Sub-contract services .7 6.3.4 Knowledge of the raw material .7 6.3.5 Management of production .

14、8 6.4 Inspection and tests 8 6.4.1 General 8 6.4.2 Equipment 8 6.4.3 Frequency and location of inspection, sampling and tests 9 6.5 Records .9 6.6 Control of non-conforming product .9 6.7 Handling, storage and conditioning in production areas . 10 6.8 Transport and packaging . 10 6.8.1 Transport . 1

15、0 6.8.2 Packaging 10 6.9 Training of personnel . 10 Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013EN 16236:2013 (E) 3 Foreword This document (EN 16236:2013) has

16、 been prepared by Technical Committee CEN/TC 154 “Aggregates”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2013, and conflicting national stan

17、dards shall be withdrawn at the latest by November 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This European Standard is one

18、 of a series of standards as listed below. EN 12620, Aggregates for concrete; EN 13043, Aggregates for bituminous mixtures and surface treatments for roads, airfields and other trafficked areas; EN 13139, Aggregates for mortar; EN 13242, Aggregates for unbound and hydraulic bound materials for use i

19、n civil engineering work and road construction; EN 13383-1, Armourstone Part 1: Specification; EN 13450, Aggregates for railway ballast. This European Standard replaces Annex H (normative) of EN 12620:2002+A1:2008, Annex B (normative) of EN 13043:2002, Annex E (normative) of EN 13139:2002, Annex C (

20、normative) of EN 13242:2002+A1:2007, Annex D (normative) of EN 13383-1:2002 and Annex I (normative) of EN 13450:2002. According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bu

21、lgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,

22、Turkey and the United Kingdom. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013EN 16236:2013 (E) 4 Introduction This European Standard has been written as the sys

23、tem for the evaluation of conformity of aggregates. It is designed to be used in conjunction with the aggregate product standards: EN 12620, EN 13043, EN 13139, EN 13242, EN 13383-1 and EN 13450 and is called up by these standards. This European Standard and the corresponding product standards have

24、been written under the Construction Products Directive (CPD). Evaluation of conformity comprises initial type testing (ITT) and factory production control (FPC). This standard has been compiled from the ITT and FPC clauses, annexes and tables previously found in the aggregate product standards. A ne

25、w, separate Evaluation of Conformity standard is currently in preparation, which will provide more detailed ITT procedures and clear, detailed requirements for product conformity (e.g. statistical conformity criteria, number of samples, tolerances, time limits of validity etc). The initial type test

26、ing and factory production control procedures are designed to be applied to European Standards for aggregates. When the appropriate “conformity“ clauses are applied, it forms part of the system for attestation of conformity as required by the Construction Products Directive. It provides the minimum

27、level of ITT and FPC for CE Marking. The testing procedures, using the reference test methods, have the function of providing assurance that a particular aggregate product complies with each of the selected specified requirements in the product standard. The type testing procedure is designed to be

28、applied to all harmonised elements of European Harmonised Standards for aggregates. The system can also be extended to non-harmonised elements. The factory production control system describes control of the sourcing and processing of the aggregate combined with routine sampling and testing to provid

29、e ongoing assurance that the aggregates product continues to conform to those properties determined through ITT. Testing within FPC may use either the standard reference tests called up by the aggregate product standards or other test procedures which have been shown to correlate with those tests. F

30、or commercial and/or contractual reasons, the manufacturer can choose to perform more testing and inspection than the minimum specified. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from I

31、HS-,-,-BS EN 16236:2013EN 16236:2013 (E) 5 1 Scope This European Standard specifies both initial type testing and factory production control requirements for use during the evaluation and production of aggregates. Additional testing carried out within contracts is beyond the scope of this standard.

32、This European Standard is applicable to European Standards for aggregates if regulatory marking of conformity is to be applied. It is also applicable to European Standards for aggregates where regulatory marking does not apply. This European Standard is applicable to the control of aggregates within

33、 the scope of EN 12620, EN 13043, EN 13242, EN 13139, EN 13383-1 and EN 13450. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated

34、 references, the latest edition of the referenced document (including any amendments) applies. EN 932-1, Tests for general properties of aggregates Part 1: Methods for sampling EN 932-5, Tests for general properties of aggregates Part 5: Common equipment and calibration EN 13383-2, Armourstone Part

35、2: Test methods 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 initial type tests complete set of tests or other procedures, determining the performance of samples of aggregates representative of the product type 3.2 factory production contr

36、ol permanent internal control of production exercised by the manufacturer where all the elements, requirements and provisions adopted by the manufacturer are documented in a systematic manner in the form of written policies and procedures This documentation of the factory production control system s

37、hould ensure a common understanding of quality assurance and enable the achievement of the required product characteristics and the effective operation of the production control system to be checked. Copyright European Committee for Standardization Provided by IHS under license with CENNot for Resal

38、eNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013EN 16236:2013 (E) 6 4 Evaluation of conformity 4.1 General The compliance of aggregates within the scope of EN 12620, EN 13043, EN 13242, EN 13139, EN 13383-1 and EN 13450 with the requirements of those standards a

39、nd with the declared values (including classes) shall be demonstrated by: - Initial Type Testing; - factory production control by the manufacturer. The manufacturer shall always retain overall control and shall have the necessary means to take responsibility for the conformity of the product with it

40、s declared performance. NOTE The assignment of tasks to the notified body and the manufacturer is shown in Annex ZA, Table ZA.3 of EN 12620:2013, EN 13043:2013, EN 13242:2013, EN 13139:2013, EN 13383-1:2013 and EN 13450:2013. 5 Initial type tests The aggregates shall be subject to initial type tests

41、 relevant to the intended end use to show conformity with the relevant product standard in the following circumstances: a) a new source of aggregates is to be used; b) there is a major change in the nature of the raw materials or in the processing conditions that may affect the properties of the agg

42、regates. All samples used for initial type testing shall be representative of the material in question and shall be taken in accordance with EN 932-1 or in the case of armourstone EN 13383-2. The results of the initial type tests shall be documented as the starting point of the factory production co

43、ntrol for that material. The documentation shall specifically include the identification of any components likely to emit radiation above normal background levels and, any components likely to release polyaromatic hydrocarbons or other dangerous substances. If the content of any of these components

44、exceeds the limits in force according to the provisions valid in the place of use of the aggregate, the results of the initial type tests shall be declared. 6 Factory production control 6.1 General The manufacturer shall have in place a system of factory production control that complies with the req

45、uirements of this clause. The records held by the manufacturer shall indicate what quality control procedures are in operation during the production of the aggregate. The performance of the factory production control system shall be assessed according to the principles used in this clause. NOTE The

46、form of control applied to any aggregate depends upon its intended use and the regulations relating to that use. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 16236:2013E

47、N 16236:2013 (E) 7 6.2 Organisation 6.2.1 Responsibility and authority The responsibility, authority and the interrelation between all personnel who manage, perform and check work affecting quality shall be defined, including personnel who need organisational freedom and authority to: a) initiate ac

48、tion to prevent the occurrence of product non-conformity; b) identify, record and deal with any product quality deviations. 6.2.2 Management representative for factory production control For every aggregate producing plant, a person with appropriate authority to ensure that the requirements given in

49、 this European Standard are implemented and maintained shall be appointed. NOTE The management representative can be responsible for several production facilities. 6.2.3 Management review The factory production control system adopted to satisfy the requirements of this European Standard shall be audited and reviewed at appropriate interval