EN 16603-10-03-2014 en Space engineering - Testing《航天工程 检验》.pdf

1、BSI Standards PublicationBS EN 16603-10-03:2014Space engineering TestingBS EN 16603-10-03:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN16603-10-03:2014. It supersedes BS EN 14824:2003 which iswithdrawn.The UK participation in its preparation was entrusted

2、 to TechnicalCommittee ACE/68, Space systems and operations.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The B

3、ritish Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 83403 5ICS 49.140Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August

4、2014.Amendments issued since publicationDate Text affectedBS EN 16603-10-03:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16603-10-03 August 2014 ICS 49.140 Supersedes EN 14824:2003 English version Space engineering - Testing Ingnerie spatiale - Tests Raumfahrttechnik - Tests This Europea

5、n Standard was approved by CEN on 28 December 2013. CEN and CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical re

6、ferences concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN and CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsi

7、bility of a CEN and CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,

8、Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom

9、. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN/CENELEC All rights of exploitation in any form and by any means reserved worldwide for CEN national Members and for CENELEC Members. Ref. No. EN 16603-10-03:2014 E BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 2 Table of con

10、tents Foreword 5 Introduction 6 1 Scope . 8 2 Normative references . 10 3 Terms, definitions and abbreviated terms 12 3.1 Terms from other standards 12 3.2 Terms specific to the present standard . 18 3.3 Abbreviated terms. 24 4 General requirements. 27 4.1 Test programme . 27 4.2 Development test pr

11、ior qualification 27 4.3 Test management . 28 4.3.1 General . 28 4.3.2 Test reviews 28 4.3.3 Test documentation . 32 4.3.4 Anomaly or failure during testing . 33 4.3.5 Test data . 33 4.4 Test conditions, tolerances, and accuracies 33 4.4.1 Test conditions 33 4.4.2 Test tolerances . 34 4.4.3 Test acc

12、uracies . 36 4.5 Test objectives 38 4.5.1 General requirements . 38 4.5.2 Qualification testing . 38 4.5.3 Acceptance testing 39 4.5.4 Protoflight testing 39 4.6 Retesting 40 4.6.1 Overview . 40 BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 3 4.6.2 Implementation of a design modification after compl

13、etion of qualification . 40 4.6.3 Storage after protoflight or acceptance testing 40 4.6.4 Space segment element or equipment to be re-flown 41 4.6.5 Flight use of qualification Space segment element or equipment 42 5 Space segment equipment test requirements . 43 5.1 General requirements . 43 5.2 Q

14、ualification tests requirements 45 5.3 Acceptance test requirements 53 5.4 Protoflight test requirements . 59 5.5 Space segment equipment test programme implementation requirements . 66 5.5.1 General tests . 66 5.5.2 Mechanical tests . 69 5.5.3 Structural integrity tests . 72 5.5.4 Thermal tests 73

15、5.5.5 Electrical/RF tests . 75 5.5.6 Mission specific test 76 6 Space segment element test requirements 78 6.1 General requirements . 78 6.2 Qualification test requirements . 79 6.3 Acceptance test requirements 86 6.4 Protoflight test requirements . 91 6.5 Space segment elements test programme imple

16、mentation requirements . 98 6.5.1 General tests . 98 6.5.2 Mechanical tests . 102 6.5.3 Structural integrity tests . 107 6.5.4 Thermal tests 108 6.5.5 Electromagnetic tests 110 6.5.6 Mission specific tests 111 6.5.7 Crewed mission specific tests . 111 7 Pre-launch testing 113 Annex A (normative) Ass

17、embly, integration and test plan (AITP) - DRD 115 Annex B (normative) Test specification (TSPE) - DRD . 118 Annex C (normative) Test procedure (TPRO) - DRD 121 BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 4 Annex D (informative) Guidelines for tailoring and verification of this standard . 124 Bibli

18、ography . 128 Figures Figure 3-1: Space system breakdown 13 Figure 3-2: Space segment examples 17 Figure 5-1: Space segment equipment test sequence 45 Figure D-1 : Logic for customer tailoring and supplier answer through compliance and verification matrix . 126 Figure D-2 : Clauses selection in Firs

19、t step of the tailoring . 126 Tables Table 4-1: Allowable tolerances 35 Table 4-2: Test accuracies . 37 Table 5-1: Space segment equipment - Qualification test baseline . 46 Table 5-2: Space segment equipment - Qualification test levels and duration 48 Table 5-3: Space segment equipment - Acceptance

20、 test baseline 54 Table 5-4: Space segment equipment - Acceptance test levels and duration . 56 Table 5-5: Space segment equipment - Protoflight test baseline 60 Table 5-6: Space segment equipment - Protoflight test levels and duration 62 Table 6-1: Space segment element - Qualification test baselin

21、e . 80 Table 6-2: Space segment element - Qualification test levels and duration 82 Table 6-3: Space segment element - Acceptance test baseline 86 Table 6-4: Space segment element - Acceptance test levels and duration . 88 Table 6-5: Space segment element - Protoflight test baseline 92 Table 6-6: Sp

22、ace segment element - Protoflight test levels and duration 94 Table D-1 : Guideline for verification close-out . 127 BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 5 Foreword This document (EN 16603-10-03:2014) has been prepared by Technical Committee CEN/CLC/TC 5 “Space”, the secretariat of which is

23、 held by DIN. This standard (EN 16603-10-03:2014) originates from ECSS-E-ST-10-03C. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2015, and conflicting national standards shall be withd

24、rawn at the latest by February 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document will supersede EN 14824:2003. This

25、document has been developed to cover specifically space systems and has therefore precedence over any EN covering the same scope but with a wider domain of applicability (e.g. : aerospace). According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following count

26、ries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Pol

27、and, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 6 Introduction The requirements on the systems engineering process are gathered in ECSS-E-ST-10; while specific aspects are further elaborated in dedic

28、ated standards, in particular: ECSS-E-ST-10-06, ECSS-E-ST-10-02 and the present standard (ECSS-E-ST-10-03) In the System Engineering branch (ECSS-E-10) this standard aims at a consistent application of on ground testing requirements to allow proper qualification and acceptance of space products Expe

29、rience has demonstrated that incomplete or improper on ground testing approach significantly increase project risks leading to late discovery of design or workmanship problem(s) or in-orbit failure(s). Testing is part of the system engineering process as defined in ECSS-E-ST-10. This starts at the e

30、arly phase of the mission when defining verification process in terms of the model philosophy and test sequence and ends at the last testing phase prior launch. In the level of decomposition of a space system, this standard addresses the requirements for space segment element and space segment equip

31、ment. The document is organised such that: clause 4 provides requirements for overall test programme, test management and test conditions, tolerances and accuracy; clause 5 provides requirements for Space segment equipment; clause 6 provides requirements for Space segment element; clause 7 provides

32、requirements for Pre-launch testing. Clauses 5 and 6 are organised as follows: general requirements for the products under test applicable to all models (clause 5.1 or 6.1); requirements applicable to qualification model (clause 5.2 or 6.2); requirements applicable to acceptance model (clause 5.3 or

33、 6.3); requirements applicable to protoflight model (clause 5.4 or 6.4); detailed implementation requirements (clause 5.5 or 6.5); BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 7 In the clause providing requirements for each model (i.e. clauses 5.2, 5.3, 5.4, 6.2, 6.3 and 6.4), the first table of th

34、e clause: lists all types of test and defines their applicability and conditions; links to the second table of the clause that defines tests level and duration; provides reference to the clause defining the detailed implementation requirements for the given test (clause 5.5 or 6.5). For space segmen

35、t equipment, the required sequence of test, for each model, is defined after the two tables in clause 5.2, 5.3 or 5.4. Since testing activities are part of the overall verification activities, test documentation to be produced (DRDs) are either specified in the ECSS-E-ST-10-02 (case of the test repo

36、rt) or in this document. Annex D gives guidelines for performing the tailoring of this standard as well as the generation of the compliance and verification matrices. BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 8 1 Scope This standard addresses the requirements for performing verification by testi

37、ng of space segment elements and space segment equipment on ground prior to launch. The document is applicable for tests performed on qualification models, flight models (tested at acceptance level) and protoflight models. The standard provides: Requirements for test programme and test management, R

38、equirements for retesting, Requirements for redundancy testing, Requirements for environmental tests, General requirements for functional and performance tests, NOTE Specific requirements for functional and performance tests are not part of this standard since they are defined in the specific projec

39、t documentation. Requirements for qualification, acceptance, and protoflight testing including qualification, acceptance, and proto-fight models test margins and duration, Requirements for test factors, test condition, test tolerances, and test accuracies, General requirements for development tests

40、pertinent to the start of the qualification test programme, NOTE Development tests are specific and are addressed in various engineering discipline standards. Content of the necessary documentation for testing activities (e.g. DRD). Due to the specific aspects of the following types of test, this St

41、andard does not address: Space system testing (i.e. testing above space segment element), in particular the system validation test, In-orbit testing, Testing of space segment subsystems, BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 9 NOTE Tests of space segment subsystems are often limited to funct

42、ional tests that, in some case, are run on dedicated models. If relevant, qualification tests for space segment subsystems are assumed to be covered in the relevant discipline standards. Testing of hardware below space segment equipment levels (including assembly, parts, and components), Testing of

43、stand-alone software, NOTE For verification of flight or ground software, ECSS-E-ST-40 and ECSS-Q-ST-80 apply. Qualification testing of two-phase heat transport equipment, NOTE For qualification testing of two-phase heat transport equipment, ECSS-E-ST-31-02 applies. Tests of launcher segment, subsys

44、tem and equipment, and launch facilities, Tests of facilities and ground support equipment, Tests of ground segment. This standard may be tailored for the specific characteristic and constrains of a space project in conformance with ECSS-S-ST-00. Annex D gives guidelines for performing this tailorin

45、g. BS EN 16603-10-03:2014EN 16603-10-03:2014 (E) 10 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this ECSS Standard. For dated references, subsequent amendments to, or revision of any of these publications

46、 do not apply. However, parties to agreements based on this ECSS Standard are encouraged to investigate the possibility of applying the more recent editions of the normative documents indicated below. For undated references, the latest edition of the publication referred to applies. EN reference Ref

47、erence in text Title EN 16601-00-01 ECSS-S-ST-00-01 ECSS system - Glossary of terms EN 16603-10-02 ECSS-E-ST-10-02 Space engineering - Verification EN 16603-20 ECSS-E-ST-20 Space engineering - Electrical and electronic EN 16003-20-01 ECSS-E-20-01 Space engineering - Multipaction design and test EN 1

48、6603-20-06 ECSS-E-ST-20-06 Space engineering - Spacecraft charging EN 16603-20-07 ECSS-E-ST-20-07 Space engineering - Electromagnetic compatibility EN 16603-20-08 ECSS-E-ST-20-08 Space engineering - Photovoltaic assemblies and components EN 16603-31 ECSS-E-ST-31 Space engineering - Thermal control g

49、eneral requirements EN 16603-32 ECSS-E-ST-32 Space engineering - Structural general requirements EN 16603-32-02 ECSS-E-ST-32-02 Space engineering - Structural design and verification of pressurized hardware EN 16603-32-10 ECSS-E-ST-32-10 Space engineering - Structural factors of safety for spaceflight hardware EN 16603-32-11 ECSS-E-ST-32-11 Space engineering - Modal survey assessment EN 16603-33-01 ECSS-E-ST-33-01 Space engineering - Mechanisms EN 16601-40 ECSS-M-ST-40 Space project management - Configuration and infor