EN 16643-2016 en Rubber and plastics hoses and hose assemblies - Nonbonded fluoroplastic lined (e g PTFE) hoses and hose assemblies for liquid and gaseous chemicals - Specification.pdf

1、BS EN 16643:2016Rubber and plastics hosesand hose assemblies Non-bonded fluoroplasticlined (e.g. PTFE) hoses andhose assemblies for liquidand gaseous chemicals SpecificationBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 16643:2016 BRITISH STANDARDNational fore

2、wordThis British Standard is the UK implementation of EN 16643:2016.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/66, Rubber and plastics tubing, hoses and hoseassemblies.A list of organizations represented on this committee can beobtained on request to its secretar

3、y.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 83198 0ICS 23.040.70Compliance with a British Standard cannot confe

4、r immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2016.Amendments issued since publicationDate Text affectedBS EN 16643:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16643 August 2016 ICS 23.

5、040.70 English Version Rubber and plastics hoses and hose assemblies - Non-bonded fluoroplastic lined (e.g. PTFE) hoses and hose assemblies for liquid and gaseous chemicals - SpecificationTuyaux et flexibles en caoutchouc et en matires plastiques - Tuyaux non-lis revtus de fluoroplastique (par exemp

6、le PTFE) pour substances chimiques liquides ou gazeuses - Spcifications Gummi- und Kunststoffschluche und -schlauchleitungen - Fluorkunststoffbeschichtete (z. B. PTFE) Nicht-Verbundschluche und -schlauchleitungen fr flssige und gasfrmige Chemikalien - Anforderungen This European Standard was approve

7、d by CEN on 15 June 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national stan

8、dards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and n

9、otified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary,

10、 Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC M

11、anagement Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16643:2016 EBS EN 16643:2016EN 16643:2016 (E) 2 Contents Page European foreword . 5 Introduction 6 1 Scope 7 2 Normative Refer

12、ences . 7 3 Terms and definitions . 8 4 Classification . 8 5 Hose assembly designs 9 6 Materials and construction 9 6.1 General 9 6.2 Lining . 9 6.3 Helix wire (optional) 9 6.4 Electrical bonding wires (optional) 9 6.5 Braid reinforcement 9 6.6 Cover (optional) . 9 7 Dimensions and tolerances 10 7.1

13、 Diameters, thickness, bend radii, resistance to vacuum and lowest permitted maximum working pressure requirements . 10 7.2 Concentricity 18 7.3 Length of hose assemblies 18 7.3.1 General . 18 7.3.2 Type SE and Type SC hose assemblies 18 7.3.3 Type C hose assemblies 18 8 Physical properties of mater

14、ials used for hoses and hose assemblies . 18 8.1 General . 18 8.2 Materials used for the lining 19 8.3 Materials used for the helix wire 19 8.4 Materials used for the electrical bonding wires . 19 8.5 Materials used for the over-braid reinforcement 19 8.6 Materials used for the cover . 20 8.7 Materi

15、als used for end fittings and couplings 20 9 Performance requirements of hoses and hose assemblies . 20 10 Electrical properties . 22 10.1 General . 22 10.2 Electrical bonding 22 10.3 Static-dissipative lining and/or static-dissipative cover . 22 11 Frequency of testing 22 12 Type tests 23 13 Test r

16、eport 23 14 Marking 23 14.1 Hoses . 23 14.2 Hose assemblies 23 BS EN 16643:2016EN 16643:2016 (E) 3 15 Storage and admissible storage time 24 Annex A (normative) Test frequency for type tests and routine tests . 25 Annex B (informative) Production acceptance tests . 27 Annex C (normative) Proof press

17、ure test for fluoroplastic lining . 28 Annex D (informative) Couplings and fittings . 29 D.1 General . 29 D.2 Fluoroplastic lined end fittings . 29 Annex E (normative) Yield orientation index . 30 Annex F (normative) Weep test 31 F.1 General . 31 F.2 Test pieces . 31 F.3 Apparatus 31 F.4 Test method

18、 31 Annex G (informative) Resistance to chemicals conveyed . 32 Annex H (informative) Permeability to gas 33 H.1 General . 33 H.2 Test pieces . 33 H.3 Apparatus 33 H.4 Test method 33 Annex I (normative) Flame resistance test 36 I.1 Test pieces . 36 I.2 Apparatus 36 I.3 Test method 36 Annex J (normat

19、ive) Hose flexibility - Rolling U test 38 J.1 General . 38 J.2 Test pieces . 38 J.3 Apparatus 38 J.4 Test method 38 Annex K (informative) Environmental checklist 41 Bibliography . 43 Tables Table 1 Dimension requirements, Type SE lining hoses without and with cover 11 Table 2 Maximum working pressur

20、e requirements, Type SE lining hoses without and with cover for two typical braid reinforcements 12 Table 3 Dimension requirements, Type SC lining hoses without and with cover 13 Table 4 Maximum working pressure requirements, Type SC lining hoses without and with cover for three typical braid reinfo

21、rcements . 14 Table 5 Dimension requirements for manufacturing method 1, Type C lining hoses without and with cover . 15 Table 6 Dimension requirements for manufacturing method 2, Type C lining hoses without and with cover . 16 BS EN 16643:2016EN 16643:2016 (E) 4 Table 7 Maximum working pressure req

22、uirements, Type C lining hoses without and with cover for three typical braid reinforcements 17 Table 8 Physical properties of fluoroplastic lining . 19 Table 9 Performance requirements of hoses and hose assemblies 21 Table A.1 Test frequency for type tests and routine tests 25 Table B.1 Production

23、acceptance tests 27 Table H.1 Helium test pressures and average helium permeation rates for Type SC hose linings . 34 Table J.1 Rolling U test movement 38 Table K.1 Environmental checklist . 42 Figures Figure H.1 Arrangement for helium permeation test 35 Figure I.1 Arrangement for flammability test

24、. 37 Figure J.1 Rolling U test piece . 39 Figure J.2 Typical arrangement of Rolling U test equipment 40 BS EN 16643:2016EN 16643:2016 (E) 5 European foreword This document (EN 16643:2016) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies”, the secreta

25、riat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2017, and conflicting national standards shall be withdrawn at the latest by February 2017. Attention is draw

26、n to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. Annexes A, C, E, F, I and J are normative. Annexes B, D, G, H and K are informative. WARNING Persons using this Europe

27、an Standard should be familiar with normal laboratory practice. This standard does not purport to address all the safety problems, if any, associated with its use. It is the responsibility of the user to establish appropriate health and safety practices and to ensure compliance with any national reg

28、ulatory conditions. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Ma

29、cedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 16643:2016EN 16643:2016 (E) 6 Introduction This document has

30、been prepared to provide minimum acceptable requirements for the satisfactory performance of non-bonded flexible fluoroplastic lined hoses and hose assemblies with various types of reinforcement, for each chemical substance conveyed. BS EN 16643:2016EN 16643:2016 (E) 7 1 Scope This European Standard

31、 specifies requirements for three types of non-bonded fluoroplastic lined hoses and hose assemblies with convoluted or smooth linings designed to convey liquid or gaseous chemical substances, hereinafter termed the “chemicals conveyed”. These hoses and hose assemblies can be used for pharmaceutical,

32、 biotechnology and industrial applications as detailed in Clause 5. The hose assemblies are intended for use with chemicals conveyed in the temperature range of 70C to +260C and for a working pressure up to 205 bar1). NOTE 1 This standard sets out requirements for these hoses and hose assemblies to

33、ensure that users are not exposed to danger from fire or explosion and that the environment is protected against contamination or damage. NOTE 2 Other working pressures than those given above can be agreed with the manufacturer provided the physical properties of the hose assembly materials conform

34、to Clause 8, the hose and hose assembly performance requirements conform to Clause 9 and the hose assembly electrical properties conform to Clause 10. NOTE 3 Other diameters than those given in this standard can be agreed with the manufacturer provided the physical properties of the hose assembly ma

35、terials conform to Clause 8, the hose and hose assembly performance requirements conform to Clause 9 and the hose assembly electrical properties conform to Clause 10. NOTE 4 This standard also provides guidance on the storage of hose assemblies (Clause 15). NOTE 5 The attention of users is drawn to

36、Annex G concerning the working temperature range which can be affected by the chemical(s) to be conveyed in the hoses and hose assemblies. NOTE 6 The attention of users is drawn to Annex G concerning the selection of materials for lining, helix wire (if applicable), electrical bonding wire (if appli

37、cable), braid reinforcement and cover (if applicable) related to the chemical(s) to be conveyed by the hoses and hose assemblies. 2 Normative References The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated refe

38、rences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10088-3:2014, Stainless steels Part 3: Technical delivery conditions for semi-finished products, bars, rods, wire, sections and bright products of corr

39、osion resisting steels for general purposes EN ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing (ISO 1402) EN ISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 7233

40、, Rubber and plastics hoses and hose assemblies Determination of resistance to vacuum (ISO 7233) EN ISO 8031:2009, Rubber and plastics hoses and hose assemblies Determination of electrical resistance and conductivity (ISO 8031:2009) EN ISO 8330, Rubber and plastics hoses and hose assemblies Vocabula

41、ry (ISO 8330) 1) 1 bar = 0,1 MPa. BS EN 16643:2016EN 16643:2016 (E) 8 EN ISO 10619-1, Rubber and plastics hoses and tubing Measurement of flexibility and stiffness Part 1: Bending tests at ambient temperature (ISO 10619-1) EN ISO 12086-2, Plastics Fluoropolymer dispersions and moulding and extrusion

42、 materials Part 2: Preparation of test specimens and determination of properties (ISO 12086-2) ISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquids 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 8330 and the follow

43、ing apply. NOTE In this document the word “fitting” has been used; this is, in some cases, interchangeable with the word “coupling”. 3.1 non-bonded hose construction where different layers in the hose wall (e.g. lining, braid reinforcement and cover) are not chemically bonded together 3.2 Grade I ho

44、se assembly constructed so that it is electrically insulating e.g. 108 per assembly between end fittings, AND 108 between lining and end fittings AND 108 between cover and end fittings 4 Classification Hoses and hose assemblies for this application shall be divided into three types according to how

45、the hose fluoroplastic lining is constructed/formed: Type SE smoothbore (externally smooth): the hose lining is internally and externally smooth (parallel) in this document referred to as Smoothbore (externally smooth). Type SC smoothbore (externally convoluted): the hose lining is internally smooth

46、 and externally convoluted in this document referred to as Smoothbore (externally convoluted). Type C convoluted or corrugated: hose lining is internally and externally convoluted with the convolution running helically to the lining axis. Hoses and hose assemblies for this application shall be divid

47、ed into eight grades: Grade I: electrically insulated (no electrical bonding AND no static-dissipative layers), Grade M: electrically bonded without static-dissipative lining or cover, Grade -L: static-dissipative lining without electrical bonding, Grade -C: static-dissipative cover without electric

48、al bonding, Grade -CL: static-dissipative cover and lining without electrical bonding, Grade M/-L: electrically bonded and static-dissipative lining, Grade M/-C: electrically bonded and static-dissipative cover, BS EN 16643:2016EN 16643:2016 (E) 9 Grade M/-CL: electrically bonded and static-dissipat

49、ive cover and lining. 5 Hose assembly designs Hose assemblies are designed as follows: design A Conformity to the demands of pharmaceutical and biotechnological industry of all hose assembly components, design B Conformity to the demands of pharmaceutical and biotechnological industry of all parts of the hose assembly in contact with the product, design C for industrial purposes only. 6 Materials and construction 6.1 General All types of hoses covered by this standard shall