EN 50405-2015 en Railway applications - Current collection systems - Pantographs testing methods for contact strips (Incorporates Amendment A1 2016).pdf

1、BS EN 50405:2015+A1:2016Railway applications Current collection systems Pantographs, testing methodsfor contact stripsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 50405:2015+A1:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementat

2、ion of The UK participation in its preparation was entrusted by TechnicalCommittee GEL/9, Railway Electrotechnical Applications toA list of organizations represented on this subcommittee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisio

3、ns of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 96710 8ICS 29.280Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under

4、the authority of theStandards Policy and Strategy Committee on 31 January 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dSubcommittee GEL/9/2, Railway Electrotechnical Applications - Rolling stock.is withdrawn.EN 50405:2015+A1:2016. It supersedes BS EN 50405:2015 whic

5、h 31 December 2016 Implementation of CENELEC amendment 1:2016:Annex ZZ replacedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 50405:2015+A1 November 2016 ICS 29.280 English Version Railway applications - Current collection systems - Pantographs, testing methods for contact strips Applications

6、ferroviaires - Systmes de captage de courant - Mthodes dessais des bandes de frottement des pantographes Bahnanwendungen - Stromabnahmesysteme - Stromabnehmer fr Oberleitungsfahrzeuge, Prfverfahren fr Schleifstcke This European Standard was approved by CENELEC on 2015-11-16. CENELEC members are boun

7、d to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CE

8、N-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management

9、Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland,

10、Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee

11、fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. EN 50405:2015 E Content . Page European foreword . 5 Introduction . 6 1 Scope 7 2 Normat

12、ive references 7 3 Terms and definitions . 7 3.1 General .7 3.2 Contact strip material .8 3.3 Contact strip construction . 8 4 Symbols and abbreviations .9 5 Requirements for data sheets 10 5.1 Data sheet and design drawing .10 5.2 Contact strip material .10 5.3 Contact strip characteristics .10 6 T

13、est categories and environmental conditions .11 6.1 General .11 6.2 Type tests 11 6.3 Routine tests .11 6.4 Environment 11 6.5 Ambient air temperature 11 6.6 Test sequence .12 7 Test procedures 16 7.1 Tests for the temperature characteristic of the contact strip under current loading 16 7.1.1 Genera

14、l .16 7.1.2 Test method To determine the temperature characteristic of the contact strip under current loading 16 7.2 Test for deflection and extension of the carbon contact strip under extremes of temperature .17 7.2.1 General .17 7.2.2 Test method - High temperature test 17 7.2.3 Test method - Low

15、 temperature test .18 7.3 Test for flexural characteristic of the contact strip .18 7.3.1 General .18 7.3.2 Test method 18 7.3.3 Test acceptance criteria 19 BS EN 60357:2003+A11:2016 EN 60357:2003+A11:2016 (E) 2 7.4.2 Test method - Test at ambient temperature .20 7.4.3 Test method - Test at specifie

16、d temperature 22 7.5 Test of auto-drop detection sensor integral with contact strips .22 7.5.1 General .22 7.5.2 Test method - Sealing integrity .22 7.5.3 Test method - Sealing integrity temperature test23 7.5.4 Test method Air flow continuity 24 7.5.5 Test method - Impact function of the auto-drop

17、detection sensor 24 7.6 Test of mechanical fatigue resistance of the contact strip 26 7.6.1 General .26 7.6.2 Test method 26 7.7 Test of the electrical resistance of the contact strip 27 7.7.1 General .27 7.7.2 Test method 27 7.8 Test of the metal content for metal impregnated (metalized) contact st

18、rips .28 7.8.1 General .28 7.8.2 Method 1: Weighing a part before and after the impregnation .28 7.8.3 Method 2: Determination of the apparent density of the material before and after the impregnation.29 7.9 Test of the coefficient of friction .29 7.9.1 General .29 7.9.2 Test method 29 7.10 Optional

19、 test of the impact resistance of the Carbon material 30 7.10.1 General .30 7.10.2 Test method .307.11 Test of the thermal fatigue properties of the contact strip 30 7.11.1 General .30 7.11.2 Test method - Thermal fatigue test 30 Annex A (informative) Parameters to be specified by the customer and g

20、raphical representation of customer specified values for pantograph automatic dropping device operation .32 A.1 Parameters to be specified by the customer .32 A.2 Graphical representation of customer specified values for pantograph automatic dropping device operation .33 Annex B (normative) Current

21、loading test apparatus .34 B.1 Current loading test apparatus copper test electrode .34 B.2 Current loading test apparatus 35 Bibliography 37 BS EN 50405:2015+A1:2016 EN 50405:2015+A1:2016 (E) 3 7.4 Test for shear strength of the contact strip .19 7.4.1 General .19 Annex ZZ (informative) Requirement

22、s of EU Directive 2008/57/EC .36 Relationship between this European Standard and the Essential Figures Figure 1 High temperature test apparatus 17 Figure 2 Flexural characteristics test apparatus . 19 Figure 3 Shear test sample preparation . 20 Figure 4 Shear test fixture example . 21 Figure 5 Shear

23、 test apparatus example . 21 Figure 6 Impact test device example 25 Figure 7 Air supply and monitoring apparatus example 26 Figure 8 Electrical resistance test apparatus example . 28 Figure A.1 Graphical representation of customer specified values for pantograph automatic dropping device operation 3

24、3 Figure B.1 Current loading test apparatus copper test electrode . 34 Figure B.2 Current loading test apparatus 35 Tables Table 1 Schedule of tests . 13 Table 2 Sequence of tests . 15 Table 3 Test current . 16 BS EN 50405:2015+A1:2016 EN 50405:2015+A1:2016 (E) 4 European foreword This document (EN

25、50405:2015) has been prepared by CLC/SC 9XB “Electromechanical material on board of rolling stock“. The following dates are fixed: latest date by which this document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2016-11-16 latest dat

26、e by which the national standards conflicting with this document have to be withdrawn (dow) 2018-11-16 This document supersedes EN 50405:2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held re

27、sponsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For the relationship with EU Directive(s) see informat

28、ive Annex ZZ, which is an integral part of this document. Foreword to amendment A1 This document (EN 50405:2015/A1:2016) has been prepared by CLC/SC 9XB “Electrical, electronic and electromechanical material on board rolling stock, including associated software“. The following dates are fixed: lates

29、t date by which this document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2016-12-03 latest date by which the national standards conflicting with this document have to be withdrawn (dow) 2016-12-03 Attention is drawn to the possibi

30、lity that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade

31、 Association, and supports essential requirements of EU Directive(s). For the relationship with EU Directive(s) see informative Annex ZZ, which is an integral part of this document. BS EN 50405:2015+A1:2016 EN 50405:2015+A1:2016 (E) 5 Introduction This European Standard defines testing methods for p

32、antograph contact strips, but excludes wear tests, and tests using a particular pantograph. In this issue of the standard, additional clauses have been included to address the European Rail Agency (ERA) request for standard (IU-RFS-024 of 3rd July 2009) which requested that this standard specifies t

33、he assessment methods for contact strips of different materials as specified in the High Speed and Conventional Rail Locomotives and Passenger rolling-stock technical specifications for interoperability (LOC and PAS TSIs). A method for determining the metal content for metal impregnated (metalized)

34、contact strips (7.8) has been added in this issue of the standard. Tests for the coefficient of friction (7.9) and impact resistance of the carbon material (7.10) have also been included in this revision. The Locomotives and Passenger rolling-stock technical specification for interoperability (COMMI

35、SSION REGULATION (EU) No 1302/2014 of 18 November 2014) (LOC and PAS TSI) chapter 4.2.8.2.9.4.2 states: 4.2.8.2.9.4.2 Contact strip material (1) Material used for the contact strips shall be mechanically and electrically compatible with the contact wire material (as specified in Clause 4.2.14 of the

36、 ENE TSI, in order to ensure proper current collection and to avoid excessive abrasion of the surface of the contact wires, thereby minimising wear of both contact wires and contact strips. (2) Plain carbon or impregnated carbon with additive material shall be permitted. Where a metallic additive ma

37、terial is used, the metallic content of the carbon contact strips shall be copper or copper alloy and shall not exceed a content of 35 % by weight where used on AC lines and of 40 % where used on DC lines. Pantographs assessed against this TSI shall be fitted with contact strips of a material mentio

38、ned above. (3) Additionally, contact strips of other material or higher percentage of metallic contents or impregnated carbon with cladded copper are allowed (if permitted in the infrastructure register) provided that: they are referenced in recognised standards, with mention of restrictions if any,

39、 or they have been subject to a test of suitability for use (see 6.1.3.8). Evidence from the UIC project “COSTRIM” testing of a sample of carbon contact strips has shown the difficulty of defining a cross-industry wear test. This could be the subject of a new requirement following further analysis o

40、f the COSTRIM results for a future revision of this standard. (These values were determined as a result of the tests undertaken under the COSTRIM project, and are the limit of the tests carried out, rather than an absolute limit.) Although not currently applicable to contact strips for railway appli

41、cations, it should be noted that certain materials listed in the EU Directive on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 2011/65/EU are prohibited from use in certain applications BS EN 50405:2015+A1:2016 EN 50405:2015+A1:2016 (E) 6 1 Scope T

42、his European Standard specifies testing methods to establish the basic characteristics of newly manufactured pantograph contact strips. Not all tests may be relevant to some designs of contact strips. This standard does not define tests for pure metallic contact strips. This European Standard exclud

43、es wear tests, and tests using a particular pantograph. Additional supplementary tests, out of the scope of this standard, may be necessary to determine suitability for a particular application and are by prior agreement between customer and manufacturer. 2 Normative references The following documen

44、ts, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 148-1:2010, Metallic

45、materials Charpy pendulum impact test Part 1: Test method (ISO 148-1:2009) EN ISO 179-1:2010, Plastics Determination of Charpy impact properties Part 1: Non-instrumented impact test (ISO 179-1:2010) EN ISO 180:2000, Plastics Determination of Izod impact strength (ISO 180:2000) IEC 60413:1972, Test p

46、rocedures for determining physical properties of brush materials for electrical machines IEC 60773:1983, Test methods and apparatus for measurement of the operational characteristics of brushes 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1

47、General 3.1.1 air flow continuity uninterrupted flow of air 3.1.2 air flow rate flow rate, in standard litres per minute, based upon mass flow to be calculated at the standard temperature and pressure (STP) Note 1 to entry: Referenced at a temperature of 15 C (288,15 K, 59 F) and an absolute pressur

48、e of 101,325 kPa (1,013 25 bar, 1 standard atmosphere (atm). Note 2 to entry: Based upon the Standard Temperature and Pressure defined by EN ISO 13443:2005. 3.1.3 auto-drop detection sensor function incorporated in the contact strip which initiates the pantograph automatic dropping device BS EN 5040

49、5:2015+A1:2016 EN 50405:2015+A1:2016 (E) 7 Note 1 to entry: The tests specified in this standard relate only to pantograph automatic dropping devices operated by air pressure. 3.1.4 pantograph automatic dropping device device intended to lower the pantograph automatically if it should be damaged SOURCE: IEC 60050-811:1991, 811-32-22 3.1.5 rated current current value that the contact strip is designed to sustain indefinitely without degradation under the specified operating and environmen