EN 60079-35-1-2011 en Explosive atmospheres - Part 35-1 Caplights for use in mines susceptible to firedamp - General requirements - Construction and testing in relation to the risk.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationExplosive atmospheresPart 35-1: Caplights for use in mines susceptible to firedamp General requirements Construction and testing in relation to the risk of explosionBS EN 60079-3

2、5-1:2011Incorporating corrigendum September 2011National forewordThis British Standard is the UK implementation of EN 60079-35-1:2011,withdrawn.The UK participation in its preparation was entrusted to Technical CommitteeEXL/31, Equipment for explosive atmospheres.A list of organizations represented

3、on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. ISBN 978 0 580 76787 6 ICS 29.260.20 Compliance with a British Standard cannot confer immunity fro

4、m legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 September 2011.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 60079-35-1:2011 The British Standards Institution 2012Published by BSI

5、 Standards Limited 201231 March 2012 Implementation of CENELEC corrigendum September 2011: Corrected examples in Annex ZY, Marking sectionIEC 60079-35-1:2011. It supersedes BS EN 62013-1:2006, which isincorporating corrigendum September 2011. It is identical toEUROPEAN STANDARD EN 60079-35-1 NORME E

6、UROPENNE EUROPISCHE NORM August 2011 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2011 CENELEC - All rights of exploitation in an

7、y form and by any means reserved worldwide for CENELEC members. Ref. No. EN 60079-35-1:2011 E ICS 29.260.20Supersedes EN 62013-1:2006 English version Explosive atmospheres - Part 35-1: Caplights for use in mines susceptible to firedamp - General requirements - Construction and testing in relation to

8、 the risk of explosion (IEC 60079-35-1:2011) Atmosphres explosives - Partie 35-1: Lampes-chapeaux utilisables dans les mines grisouteuses - Exigences gnrales - Construction et essais lis au risque dexplosion (CEI 60079-35-1:2011) Kopfleuchten fr die Verwendung in schlagwettergefhrdeten Grubenbauen -

9、 Teil 35-1: Allgemeine Anforderungen - Konstruktion und Prfung in Relation zum Explosionsrisiko (IEC 60079-35-1:2011) This European Standard was approved by CENELEC on 2011-06-30. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving

10、this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official vers

11、ions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of

12、 Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the Uni

13、ted Kingdom. Incorporating corrigendum September 2011Foreword The text of document 31/921/FDIS, future edition 1 of IEC 60079-35-1, prepared by IEC TC 31, Equipment for explosive atmospheres, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 60079-35-1 on 2011-06-30. T

14、his European Standard supersedes EN 62013-1:2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent rights. The following dates were fixed: latest

15、date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-03-30 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2014-06-30 This European Standard has been prepared under a

16、mandate given to CENELEC by the European Commission and the European Free Trade Association and covers essential requirements of EC Directive ATEX (94/9/EC). See Annex ZZ. Annexes ZA, ZY and ZZ have been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 60079-35-1:201

17、1 was approved by CENELEC as a European Standard without any modification. _ BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 2 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following referenced documents are indispensable for

18、the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the

19、relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60050-426 - International Electrotechnical Vocabulary - Part 426: Equipment for explosive atmospheres - - IEC 60050-845 - International Electrotechnical Vocabulary (IEV) - Chapter 845: Lighting - - IEC 60079-0 - Explosive atmospheres - Pa

20、rt 0: Equipment - General requirements EN 60079-0 - IEC 60079-1 - Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures “d“ EN 60079-1 - IEC 60079-7 - Explosive atmospheres - Part 7: Equipment protection by increased safety “e“ EN 60079-7 - IEC 60079-11 - Explosive atmosphere

21、s - Part 11: Equipment protection by intrinsic safety “i“ EN 60079-11 - IEC 60127-2 - Miniature fuses - Part 2: Cartridge fuse-links EN 60127-2 - IEC 60332-1-1 - Tests on electric and optical fibre cables under fire conditions - Part 1-1: Test for vertical flame propagation for a single insulated wi

22、re or cable - ApparatusEN 60332-1-1 - IEC 60332-1-2 - Tests on electric and optical fibre cables under fire conditions - Part 1-2: Test for vertical flame propagation for a single insulated wire or cable - Procedure for 1 kW pre-mixed flame EN 60332-1-2 - IEC 60664-3 - Insulation coordination for eq

23、uipment within low-voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution EN 60664-3 - UL 1642 - Standard for Lithium Batteries - - BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 3 Annex ZY (informative) Significant changes between EN 60079-35-1:2011 and EN 6201

24、3-1: 2006 This European Standard supersedes EN 62013-1:2006. The significant changes with respect to EN 62013-1:2006 are as listed below. Type Significant Changes Clause Minor and editorial changes Extension Major technical changes This first edition cancels and replaces EN 62013-1: 2006, and consti

25、tutes a full technical revision. X The requirements of EN 60079-0 now apply to this standard with the exceptions of the exclusions listed in Table 1. Provision has also been provided for a means to assess caplights to EPL Ma. Scope X The standard has been re-written to be more in-line with other EN

26、60079 series standards. X Table 1 introduced to identify the clauses of EN 60079-0 which are excluded. Table 1 X The requirements for caplights conforming to EPL Mb defined. 4.1 X The additional requirements for caplights conforming to EPL Ma defined. 4.2 X Thermal protection of electronic component

27、s added. 5.10 X Additional requirements applied to cells and batteries. 6.1 X Cells and batteries are now restricted to those meeting the requirements of EN 60079-0. 7 X Type verification testing, where applicable refers back to the requirements in EN 60079-0 8 X NOTE: The technical changes referred

28、 include the significant technical changes from the EN revised but is not an exhaustive list of all modifications from EN 62013-1:2006. BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 4 Explanations: A) Definitions Minor and editorial changes clarification decrease of technical requirements minor techn

29、ical change editorial corrections Changes in a standard classified as Minor and editorial changes refer to changes regarding the previous standard, which modify requirements in an editorial or a minor technical way. Also changes of the wording to clarify technical requirements without any technical

30、change are classified as Minor and editorial changes. A reduction in level of existing requirement is also classified as Minor and editorial changes Extension addition of technical options Changes in a standard classified as extension refers to changes regarding the previous standard, which add new

31、or modify existing technical requirements, in a way that new options are given, but without increasing requirements for equipment that was fully compliant with the previous standard. Therefore these extensions will not have to be considered for products in conformity with the preceding edition. Majo

32、r technical change addition of technical requirements increase of technical requirements Changes in a standard classified as Major technical change refer to changes regarding the previous standard, which add new or increase the level of existing technical requirements, in a way that a product in con

33、formity with the preceding standard will not always be able to fulfil the requirements given in the standard. Major technical changes have to be considered for products in conformity with the preceding edition. For every change classified as Major Technical Change additional information is provided

34、in clause B) of the Annex ZY. Note: These changes represent current technological knowledge1. However, these changes should not normally have an influence on equipment already placed on the market. B) Information about the background of Major Technical Changes None. Instructions: The manufacturer or

35、 his authorised representative in the Community is to draw up the instructions for use in the required Community languages. Marking: The marking in this standard is to be supplemented/modified by the marking according to Directive 94/9/EC. Examples are given below. European marking examples Directiv

36、e part Standard part Equipment example I M2 Ex I Mb EN 60079-35-1 (0C Ta +40C) Caplight suitable for EPL Mb I M1 Ex ia I Ma EN 60079-35-1 (-10C Ta +40C) Caplight suitable for EPL Ma 1see also ATEX Guide 10.3 and Annex ZZ BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 5 Annex ZZ (informative) Coverage

37、of essential requirements of the directive 94/9/EC This European Standard has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade Association and within its scope the standard covers only the following essential requirements and out of those given in

38、 Annex II of the Directive 94/9/EC: - ER 1.0.1 to ER 1.0.6; - ER 1.1.1 to ER 1.1.3; - ER 1.2.1 to ER 1.2.9; - ER 1.3.1 to ER 1.3.5; - ER 1.4.1 to ER 1.4.2; - ER 2.0.1.1 to ER 2.0.1.4; - ER 2.0.2.1 to ER 2.0.2.3; Compliance with this standard provides one means of conformity with the specified essent

39、ial requirements of the Directive concerned. WARNING: Other requirements and other EC Directives may be applicable to the products falling within the scope of this standard. BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 6 CONTENTS INTRODUCTION . 9 1 Scope .10 2 Normative references . 13 3 Terms and d

40、efinitions . 13 4 Level of protection 14 4.1 General . 14 4.2 Additional requirements for EPL “Ma” 15 4.3 Thermal ignition compliance 15 4.4 Spark ignition compliance 15 5 Equipment construction 15 5.1 Enclosures 15 5.1.1 Headpiece enclosure . 15 5.1.2 Battery enclosure 16 5.2 Cable 16 5.3 External

41、charging contacts 16 5.4 Internal electrical connections . 16 5.5 Solid electrical insulating materials 17 5.6 Internal wiring . 17 5.7 Supply of electrical power to other equipment . 17 5.8 Creepage and clearance distances 17 5.9 Assembled electrical connection 17 5.10 Thermal protection 17 6 Overc

42、urrent protection 18 6.1 General . 18 6.2 Fuse or thermal circuit-breaker 18 6.3 Resistive safety . 18 7 Cells and batteries . 19 8 Type verifications and tests 19 8.1 Impact test 19 8.2 Drop tests . 19 8.3 Degree of protection (IP) by enclosures . 19 8.4 Test to verify the non-ignition of a represe

43、ntative electrolytic gas mixture or firedamp by fuse or thermal circuit-breaker 20 8.5 Test to verify the non-ignition of a gas mixture by one strand of the cable between the headpiece and the battery by thermal ignition 20 8.6 Test to verify the resistance of the cable sheath to fatty acids . 20 8.

44、7 Test to verify the resistance of the cable sheath to fire 20 8.8 Test to verify the strength of cable entries, anchoring devices and cable . 20 8.9 Electrolyte leakage test for cells and batteries . 21 8.10 Current-limiting resistor test 21 8.10.1 Current-limiting resistor not protected by a non-r

45、eplaceable resettable fuse . 21 8.10.2 Current-limiting resistor protected by a non-replaceable resettable fuse . 21 8.10.3 Verification 21 BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 7 9 Marking 21 9.1 General . 9.2 Examples of marking . 22 10 Instructions. 22 Figure 1 Example of a caplight assemb

46、ly . 14 Table 1 Application or exclusion of specific clauses of IEC 60079-0 11 BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 8 21INTRODUCTION The general revision and updating of this second edition have been necessitated by the advent of new technologies related to caplight design, in particular tho

47、se related to lithium batteries and light-emitting diode (LED) light sources, the growing practice of incorporating electronic circuits and the introduction of intrinsically safe caplights which can be certified without reference to performance requirements. It is intended that there should be a str

48、onger link between Part 1 (Construction) and Part 2 (Performance) of this Standard by upgrading the reference in the Scope from a note to a requirement. In addition, as this standard is now to become part of the IEC 60079 series, changes have been made to bring it more in line with others in the ser

49、ies by cross referencing. This has enabled a reduction in the number and length of clauses in the standard. BS EN 60079-35-1:2011 EN 60079-35-1:2011 (E) 9 EXPLOSIVE ATMOSPHERES Part 35-1: Caplights for use in mines susceptible to firedamp General requirements Construction and testing in relation to the risk of explosion 1 Scope This part of IEC 60079-35 specifies requirements for the construction, testing and marking of caplights, including caplights with a point of connecti