EN 60317-0-1-2014 en Specifications for particular types of winding wires - Part 0-1 General requirements - Enamelled round copper wire.pdf

1、BSI Standards PublicationSpecifications for particular types of winding wiresPart 0-1: General requirements Enamelled round copper wireBS EN 60317-0-1:2014National forewordThis British Standard is the UK implementation of EN 60317-0-1:2014. It is identical to IEC 60317-0-1:2013. It supersedes BS EN

2、60317-0-1:2008 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee GEL/55, Winding wires.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisio

3、ns ofa contract. Users are responsible for its correct application. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 76418 9ICS 29.060.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published und

4、er the authority of theStandards Policy and Strategy Committee on 31 January 2014.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 60317-0-1:2014EUROPEAN STANDARD EN 60317-0-1 NORME EUROPENNE EUROPISCHE NORM January 2014 CENELEC European Committee for Electrotech

5、nical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B - 1000 Brussels 2014 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref

6、. No. EN 60317-0-1:2014 E ICS 29.060.10 Supersedes EN 60317-0-1:2008 English version Specifications for particular types of winding wires - Part 0-1: General requirements - Enamelled round copper wire (IEC 60317-0-1:2013) Spcifications pour types particuliers de fils de bobinage - Partie 0-1: Exigen

7、ces gnrales - Fil de section circulaire en cuivre maill (CEI 60317-0-1:2013) Technische Lieferbedingungen fr bestimmte Typen von Wickeldrhten - Teil 0-1: Allgemeine Anforderungen - Runddrhte aus Kupfer, lackisoliert (IEC 60317-0-1:2013) This European Standard was approved by CENELEC on 2013-11-11. C

8、ENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained o

9、n application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the

10、CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hung

11、ary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 60317-0-1:2014EN 60317-0-1:2014 - 2 - Foreword The text of document 55/1409/FDIS, future editio

12、n 4 of IEC 60317-0-1, prepared by IEC/TC 55 “Winding wires“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60317-0-1:2014. The following dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical national st

13、andard or by endorsement (dop) 2014-08-11 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2016-11-11 This document supersedes EN 60317-0-1:2008. EN 60317-0-1:2014 includes the following significant technical changes with respect to EN 60317-0-1:20

14、08: revision to the definition of nominal conductor dimension; new subclause containing general notes on winding wire, formerly a part of the scope; revision to elongation requirements in Table 4; revisions to Clause 13, Breakdown voltage, to include new requirements for intermediate wire diameters;

15、 revision to continuity of insulation requirements in Table 13; revision to the introduction of Annex A; revision to B.2 of Annex B; revision to Table C.1 of Annex C. This standard is to be read in conjunction with the EN 60851 series. The clause numbers used in this part of EN 60317 are identical w

16、ith the respective test numbers of the EN 60851 series. In case of inconsistencies between EN 60851 and this part of EN 60317, the latter prevails. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be he

17、ld responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 60317-0-1:2013 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the

18、standards indicated: IEC 60264 Series NOTE Harmonized as EN 60264 Series (not modified). IEC 60317 Series NOTE Harmonized as EN 60317 Series (not modified). BS EN 60317-0-1:2014- 3 - EN 60317-0-1:2014 Annex ZA (normative) Normative references to international publications with their corresponding Eu

19、ropean publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendmen

20、ts) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60172 - Test procedure for the determination of the temperature index of enamelled winding wires EN 60172 - IEC 60851 S

21、eries Winding wires - Test methods EN 60851 Series ISO 3 - Preferred numbers - Series of preferred numbers - - BS EN 60317-0-1:2014 2 60317-0-1 IEC:2013 CONTENTS INTRODUCTION . 6 1 Scope . 7 2 Normative references 7 3 Terms, definitions, general notes and appearance . 7 3.1 Terms and definitions 7 3

22、.2 General notes 8 3.2.1 Methods of test 8 3.2.2 Winding wire 9 3.3 Appearance . 9 4 Dimensions . 9 4.1 Conductor diameter . 9 4.2 Out of roundness of conductor (nominal conductor diameters over 0,063 mm) 13 4.3 Minimum increase in diameter due to the insulation and the bonding layer (nominal conduc

23、tor diameters over 0,063 mm) . 13 4.3.1 Enamelled wires without a bonding layer 13 4.3.2 Enamelled wires with a bonding layer . 13 4.3.3 Intermediate nominal conductor diameters . 13 4.4 Maximum overall diameter . 13 4.4.1 Enamelled wires without a bonding layer 13 4.4.2 Enamelled wires with a bondi

24、ng layer . 14 5 Electrical resistance 14 6 Elongation 15 7 Springiness . 15 7.1 Nominal conductor diameters from 0,080 mm up to and including 1,600 mm 15 7.2 Nominal conductor diameters over 1,600 mm . 15 8 Flexibility and adherence 17 8.1 Mandrel winding test (nominal conductor diameters up to and

25、including 1,600 mm) . 17 8.2 Stretching test (nominal conductor diameters over 1,600 mm) 17 8.3 Jerk test (nominal conductor diameters up to and including 1,000 mm) 17 8.4 Peel test (nominal conductor diameters over 1,000 mm) 17 9 Heat shock . 18 9.1 Nominal conductor diameters up to and including 1

26、,600 mm. 18 9.2 Nominal conductor diameters over 1,600 mm . 18 10 Cut-through 19 11 Resistance to abrasion . 19 12 Resistance to solvents 19 13 Breakdown voltage . 19 13.1 General . 19 13.2 Nominal conductor diameters up to and including 0,100 mm. 19 13.3 Nominal conductor diameters over 0,100 mm up

27、 to and including 2,500 mm . 21 13.4 Nominal conductor diameters over 2,500 mm . 23 14 Continuity of insulation (nominal conductor diameters up to and including 1,600 mm) 24 15 Temperature index 24 BS EN 60317-0-1:201460317-0-1 IEC:2013 3 16 Resistance to refrigerants . 24 17 Solderability 24 18 Hea

28、t or solvent bonding 24 19 Dielectric dissipation factor . 24 20 Resistance to transformer oil 24 21 Loss of mass 24 23 Pin hole test . 25 30 Packaging. 25 Annex A (informative) Dimensions for intermediate nominal conductor diameters (R 40) . 26 Annex B (informative) Method for the calculation of li

29、near resistance 30 Annex C (informative) Resistance. 32 Bibliography 34 Table 1 Dimensions of enamelled wires (R 20) Preferred nominal conductor diameters (1 of 2) 10 Table 2 Dimensions of enamelled wires with a bonding layer (R 20) Preferred nominal conductor diameters (1 of 2) . 12 Table 3 Electri

30、cal resistance . 14 Table 4 Elongation . 15 Table 5 Springiness 16 Table 6 Mandrel winding . 17 Table 7 Heat shock 18 Table 8 Breakdown voltage Preferred nominal conductor diameters (R 20) (0,018 mm up to and including 0,100 mm) 20 Table 9 Breakdown voltage Intermediate nominal conductor diameters (

31、R 40) (0,019 mm up to and including 0,095 mm) 21 Table 10 Breakdown voltage Preferred nominal conductor diameters (R 20) (0,112 mm up to and including 2,500 mm) 22 Table 11 Breakdown voltage Intermediate nominal conductor diameters (R 40) (0,106 mm up to and including 0,950 mm) . 23 Table 12 Breakdo

32、wn voltage Nominal conductor diameters over 2,500 mm 23 Table 13 Continuity of insulation . 24 Table 14 Maximum number of pin holes 25 Table A.1 Dimensions of enamelled wires (R 40) Intermediate nominal conductor diameters (1 of 2) 26 Table A.2 Dimensions of enamelled wires with a bonding layer (R 4

33、0) Intermediate nominal conductor diameters (1 of 2) . 28 Table B.1 Ratios. 31 Table C.1 Electrical resistances Nominal conductor diameters over 0,063 mm up to and including 1,000 mm (1 of 2) 32 BS EN 60317-0-1:2014 6 60317-0-1 IEC:2013 INTRODUCTION This part of IEC 60317 is one of a series which de

34、als with insulated wires used for windings in electrical equipment. The series has three groups describing: 1) Winding wires Test methods (IEC 60851); 2) Specifications for particular types of winding wires (IEC 60317); 3) Packaging of winding wires (IEC 60264). BS EN 60317-0-1:201460317-0-1 IEC:201

35、3 7 SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES Part 0-1: General requirements Enamelled round copper wire 1 Scope This part of IEC 60317 specifies general requirements of enamelled round copper winding wires with or without bonding layer. The range of nominal conductor diameters is given i

36、n the relevant specification sheet. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the refe

37、renced document (including any amendments) applies. IEC 60172, Test procedure for the determination of the temperature index of enamelled winding wires IEC 60851 (all parts), Winding wires Test methods ISO 3, Preferred numbers Series of preferred numbers 3 Terms, definitions, general notes and appea

38、rance For the purposes of this document, the following terms and definitions apply. 3.1 Terms and definitions 3.1.1 bonding layer material which is deposited on an enamelled wire and which has the specific function of bonding wires together 3.1.2 class thermal performance of a wire expressed by the

39、temperature index and the heat shock temperature 3.1.3 coating material which is deposited on a conductor or wire by a suitable means and then dried and/or cured 3.1.4 conductor bare metal after removal of the insulation BS EN 60317-0-1:2014 8 60317-0-1 IEC:2013 3.1.5 crack opening in the insulation

40、 which exposes the conductor to view at the stated magnification 3.1.6 dual coating insulation composed of two different materials, an underlying and a superimposed coating 3.1.7 enamelled wire wire coated with an insulation of cured resin 3.1.8 grade range of thickness of the insulation of a wire 3

41、.1.9 insulation coating or covering on the conductor with the specific function of withstanding voltage 3.1.10 nominal conductor dimension designation of the conductor size in accordance with the IEC 60317 series 3.1.11 normal vision 20/20 vision, with corrective lenses, if necessary 3.1.12 sole coa

42、ting insulation composed of one material 3.1.13 winding wire wire used for winding a coil to provide a magnetic field 3.1.14 wire conductor coated or covered with an insulation 3.2 General notes 3.2.1 Methods of test All methods of test to be used for this part of IEC 60317 are given in the IEC 6085

43、1 series. The clause numbers used in this standard are identical to the corresponding test numbers in the IEC 60851 series of standards. In case of inconsistencies between the publication on methods of test and this standard, IEC 60317-0-1 shall prevail. Where no specific range of nominal conductor

44、diameters is given for a test, the test applies to all nominal conductor diameters covered by the specification sheet. Unless otherwise specified, all tests shall be carried out at a temperature from 15 C to 35 C and a relative humidity from 45 % to 75 %. Before measurements are made, the specimens

45、BS EN 60317-0-1:201460317-0-1 IEC:2013 9 shall be preconditioned under these atmospheric conditions for a time sufficient to allow the specimens to reach stability. The wire to be tested shall be removed from the packaging in such a way that the wire will not be subjected to tension or unnecessary b

46、ends. Before each test, sufficient wire should be discarded to ensure that any damaged wire is not included in the test specimens. 3.2.2 Winding wire See the relevant specification sheet. In addition, when reference is made to a winding wire according to a standard of the IEC 60317 series mentioned

47、under Clause 2, the following information is given in the description: reference to IEC specification; nominal conductor diameter in millimetres; grade. EXAMPLE IEC 60317-1 0,500 Grade 2 3.3 Appearance The film coating shall be essentially smooth and continuous, free from streaks, blisters and forei

48、gn material when examined with normal vision, as wound on the original spool or reel. When agreed upon between the user and supplier, examination using 6 to 10 magnification shall be used for wires with a nominal diameter less than 0,1 mm. 4 Dimensions 4.1 Conductor diameter The series of preferred

49、nominal conductor diameters shall correspond to series R 20 according to ISO 3. The actual values and their tolerances are given in Tables 1 and 2. The series of intermediate diameters from which the user may select intermediate nominal conductor diameters, when required for technical reasons, shall correspond to series R 40 according to ISO 3. The actual values and their tolerances are given in Annex A. The conductor diameter shall