EN 60317-0-7-2012 en Specifications for particular types of winding wires - Part 0-7 General requirements - Fully insulated (FIW) zero-defect enamelled round copper wire with nomin.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationSpecifications for particular types of winding wiresPart 0-7: General requirements Fully insulated (FIW) zero-defect enamelled round copper wire with nominal conductor diameter o

2、f 0,040 mm to 1,600 mmBS EN 60317-0-7:2012National forewordThis British Standard is the UK implementation of EN 60317-0-7:2012. It isidentical to IEC 60317-0-7:2012.The UK participation in its preparation was entrusted to Technical CommitteeGEL/55, Winding wires.A list of organizations represented o

3、n this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. The British Standards Institution 2012Published by BSI Standards Limited 2012ISBN 978 0 580 61693 8IC

4、S 29.060.10 Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 31 July 2012.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 60317-

5、0-7:2012EUROPEAN STANDARD EN 60317-0-7 NORME EUROPENNE EUROPISCHE NORM June 2012 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 201

6、2 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 60317-0-7:2012 E ICS 29.060.10 English version Specifications for particular types of winding wires - Part 0-7: General requirements - Fully insulated (FIW) zero-defect enamelled r

7、ound copper wire with nominal conductor diameter of 0,040 mm to 1,600 mm (IEC 60317-0-7:2012) Spcifications pour types particuliers de fils de bobinage - Partie 0-7: Exigences gnrales - Fil de section circulaire en cuivre maill sans dfaut disolation lectrique avec diamtre nominal de conducteur compr

8、is entre 0,040 mm et 1,600 mm (CEI 60317-0-7:2012) Technische Lieferbedingungen fr bestimmte Typen von Wickeldrhten - Teil 0-7: Allgemeine Anforderungen - Isolationsfehlerfreie Runddrhte (FIW) aus Kupfer, lackisoliert mit Nenndurchmesser von 0,040 mm bis 1,600 mm (IEC 60317-0-7:2012) This European S

9、tandard was approved by CENELEC on 2012-05-24. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references conc

10、erning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC m

11、ember into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Gre

12、ece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 60317-0-7:2012EN 60317-0-7:2012 - 2 - Foreword The text of document 55/1303/FDIS, futu

13、re edition 1 of IEC 60317-0-7, prepared by IEC/TC 55 “Winding wires“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60317-0-7:2012. The following dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical na

14、tional standard or by endorsement (dop) 2013-02-24 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2015-05-24 This European Standard is to be read in conjunction with the EN 60851 series. The clause numbers used in EN 60317-0-7:2012 are identical

15、with the respective test numbers of the EN 60851 series. In case of inconsistencies between EN 60851 and EN 60317-0-7:2012, the latter shall prevail. The numbering of clauses in this standard is not continuous from Clauses 21 and 30 in order to reserve space for possible future wire requirements pri

16、or to those for wire packaging. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Stand

17、ard IEC 60317-0-7:2012 was approved by CENELEC as a European Standard without any modification. BS EN 60317-0-7:2012- 3 - EN 60317-0-7:2012 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whole or in p

18、art, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been

19、modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60172 - Test procedure for the determination of the temperature index of enamelled winding wiresEN 60172 - IEC 60317-0-1 2008 Specifications for particular types of winding wires -

20、 Part 0-1: General requirements - Enamelled round copper wire EN 60317-0-1 2008 IEC 60851 Series Winding wires - Test methods EN 60851 Series IEC 60851-5 + A1 2008 2011 Winding wires - Test methods - Part 5: Electrical properties EN 60851-5 + A1 2008 2011 ISO 3 - Preferred numbers - Series of prefer

21、red numbers - - BS EN 60317-0-7:2012 2 60317-0-7 IEC:2012 CONTENTS INTRODUCTION . 6 1 Scope . 7 2 Normative references . 7 3 Terms, definitions, general notes and appearance 7 3.1 Terms and definitions 7 3.2 General notes 9 3.2.1 Methods of test 9 3.2.2 Winding wire 9 3.3 Appearance . 9 4 Dimensions

22、 9 4.1 Conductor diameter . 9 4.2 Out of roundness of conductor (for nominal diameters over 0,063 mm) 10 4.3 Minimum overall diameter 10 4.4 Maximum overall diameter . 10 5 Electrical resistance . 13 6 Elongation 13 7 Springiness 14 8 Flexibility and adherence 14 8.1 Mandrel winding test (for nomina

23、l conductor diameters up to and including 1,600 mm) . 14 8.2 Jerk test (for nominal diameters up to and including 1,000 mm) 15 9 Heat shock . 15 10 Cut Through . 16 11 Resistance to abrasion . 16 12 Resistance to solvents 16 13 Breakdown voltage . 17 14 Continuity of insulation (nominal conductor di

24、ameters up to and including 1,600 mm) 17 14.1 Off-line high voltage continuity 17 14.2 In-line high voltage continuity 17 15 Temperature index . 17 16 Resistance to refrigerants . 17 17 Solderability . 18 18 Heat or solvent bonding 18 19 Dielectric dissipation factor . 18 20 Resistance to transforme

25、r oil 18 21 Loss of mass 18 23 Pin-hole test . 18 30 Packaging 18 Annex A (informative) Dimensions for intermediate nominal conductor diameter values (R 40) . 19 BS EN 60317-0-7:201260317-0-7 IEC:2012 3 Table 1 Dimensions of enamelled wires (R 20) (1 of 2) 11 Table 2 Electrical resistance 13 Table 3

26、 Elongation at break . 13 Table 4 Springiness . 14 Table 5 Mandrel diameters for mandrel winding test 15 Table 6 Heat shock 16 Table 7 Breakdown voltage 17 Table A.1 Dimensions of enamelled wires without a bonding layer (R 40) . 19 BS EN 60317-0-7:2012 6 60317-0-7 IEC:2012 INTRODUCTION This part of

27、IEC 60317 is one of a series which deals with insulated wires used for windings in electrical equipment. The series has three groups describing: 1) Winding wires Test methods (IEC 60851 series); 2) Specifications for particular types of winding wires (IEC 60317 series); 3) Packaging of winding wires

28、 (IEC 60264 series). BS EN 60317-0-7:201260317-0-7 IEC:2012 7 SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES Part 0-7: General requirements Fully insulated (FIW) zero-defect enamelled round copper wire with nominal conductor diameter of 0,040 mm to 1,600 mm 1 Scope This part of IEC 60317 estab

29、lishes general requirements for fully insulated (FIW) zero-defect enamelled round copper wires. The nominal conductor diameter range is given in the relevant technical specification. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and

30、are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60172, Test procedure for the determination of the temperature index of enamelled winding wires I

31、EC 60317-0-1:2008, Specifications for particular types of winding wires Part 0-1: General requirements Enamelled round copper wire IEC 60851 (all parts), Winding wires Test methods IEC 60851-5:2008, Winding wires Test methods Part 5: Electrical properties Amendment 1:2011 ISO 3, Preferred numbers Se

32、ries of preferred numbers 3 Terms, definitions, general notes and appearance 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 bonding layer material that is deposited on an enamelled wire and that has the specific function of bonding wires

33、 together 3.1.2 class thermal performance of a wire expressed by the temperature index and the heat shock temperature BS EN 60317-0-7:2012 8 60317-0-7 IEC:2012 3.1.3 coating material that is deposited on a conductor or wire by suitable means and then dried and/or cured 3.1.4 conductor bare metal aft

34、er removal of the insulation 3.1.5 crack opening in the insulation that exposes the conductor to view at the stated magnification 3.1.6 dual coating insulation composed of two different materials, an underlying and a superimposed coating 3.1.7 enamelled wire wire coated with an insulation of cured r

35、esin 3.1.8 grade of FIW range of overall diameter of a wire Note 1 to entry: This note applies to the French language only. 3.1.9 insulation coating or covering on the conductor with the specific function of withstanding voltage 3.1.10 nominal conductor dimension designation of the conductor size in

36、 accordance with IEC 60317-0-1 3.1.11 normal vision 20/20 vision, with corrective lenses if necessary 3.1.12 sole coating insulation composed of one material 3.1.13 winding wire wire used for winding a coil to provide a magnetic field 3.1.14 wire conductor coated or covered with an insulation 3.1.15

37、 zero-defect wire winding wire that exhibits no electrical discontinuities when tested under specific conditions BS EN 60317-0-7:201260317-0-7 IEC:2012 9 3.2 General notes 3.2.1 Methods of test All test methods used in this standard shall be applied in accordance with the test methods of the IEC 608

38、51 series. The clause numbers used in this standard are identical to the corresponding test numbers in the IEC 60851 series. In case of inconsistencies between the test methods standard and this standard, this standard shall prevail. Where no specific range of nominal diameter is given for a test, t

39、he test method shall apply to all nominal dimensions covered by this standard. Unless otherwise agreed, all tests shall be carried out at a temperature between 15 C and 40 C, and at a relative humidity of 45 % to 75 %. Before each test, the specimen shall be preconditioned under these atmospheric co

40、nditions for a time sufficient to allow the specimens to reach a stable state. These requirements do not affect the online high voltage continuity test according to IEC 60851-5. The wire to be tested shall be removed from the packaging in such a way that it is not subjected to elongation or unnecess

41、ary bending. Before each test, sufficient wire shall be discarded to ensure that no damaged wire is included in the test specimen. 3.2.2 Winding wire Where a wire type is referenced to Clause 2, the following information shall be provided: Reference to the relevant standard; Nominal conductor diamet

42、er in mm; Grade of FIW; Example: IEC 60317-56 0,500 grade of FIW 5. 3.3 Appearance The wire coating shall be essentially smooth and uniform, and free from streaks, blisters and foreign material in accordance with good commercial practice when examined with normal vision, as wound on the original spo

43、ol or reel. When agreed upon between the user and supplier, examination using 6 10 magnification shall be used for wires with a nominal diameter less than 0,1 mm. 4 Dimensions 4.1 Conductor diameter The series of preferred nominal conductor diameters shall correspond to series R 20 according to ISO

44、3. The actual values and their tolerances are given in Table 1. The series of intermediate diameters from which the user may select intermediate nominal conductor diameters, when required for technical reasons, shall correspond to series R 40 according to ISO 3. The actual values and their tolerance

45、s are given in Table A.1 of Annex A. The conductor diameter shall not differ from the nominal diameter by more than the tolerance given in Table 1. BS EN 60317-0-7:2012 10 60317-0-7 IEC:2012 4.2 Out of roundness of conductor (for nominal diameters over 0,063 mm) The difference between the minimum an

46、d maximum diameter shall not exceed the figures in column 2 of Table 1 at any point. 4.3 Minimum overall diameter The minimum overall diameter of enamelled wires without a bonding layer shall not be less than the values in Table 1. 4.4 Maximum overall diameter The maximum overall diameter of enamell

47、ed wires without a bonding layer shall not exceed the values in Table 1. For intermediate nominal diameters, the minimum external diameter shall be calculated linearly to the next larger nominal diameter. BS EN 60317-0-7:201260317-0-7 IEC:2012 11 Table1Dimensionsofenamelledwires (R20)(1of2)Nominalco

48、nductordiameterConductortoleranceMinimum overalldiametermmMaximumoveralldiametermmmmmmGrade of FIW3Grade of FIW4Grade of FIW5Grade of FIW6Grade of FIW7Grade of FIW8Grade of FIW9Grade of FIW3Grade of FIW4Grade of FIW5Grade of FIW6Grade of FIW7Grade of FIW8Grade of FIW90,0400,0550,0590,0700,0800,0900,

49、1000,0580,0690,0790,0890,0990,1090,0450,0620,0670,0790,0900,1010,1120,0660,0780,0890,1000,1110,1220,0500,0670,0730,0840,0950,1060,1170,0720,0830,0940,1050,1160,1270,0560,0750,0820,0930,1050,1170,1290,0810,0920,1040,1160,1280,1400,0630,0840,0900,1030,1160,1290,1420,0900,1020,1150,1280,1410,1540,0710,0030,0920,0980,1110,1240,1370,1500,1630,0980,1100,1230,1360,1490,1620,1750,0800,0030,1020,1090,1230,1370,1510,1650,1790,1080,1220,1360,1500,1640,1780,1920