EN 60398-2015 en Installations for electroheating and electromagnetic processing - General performance test methods.pdf

1、BSI Standards PublicationInstallations for electroheatingand electromagnetic processing General performance test methodsBS EN 60398:2015National forewordThis British Standard is the UK implementation of EN 60398:2015. It is identical to IEC 60398:2015. It supersedes BS EN 60398:1999 andPD IEC/TS 627

2、96:2013 which are withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PEL/27, Electroheating.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of

3、a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 81859 2ICS 25.180.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under th

4、e authority of theStandards Policy and Strategy Committee on 30 June 2015.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 60398:2015EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 60398 June 2015 ICS 25.180.10 Supersedes EN 60398:1999 English Version Installat

5、ions for electroheating and electromagnetic processing - General performance test methods (IEC 60398:2015) Installations pour traitement lectrothermique etlectromagntique - Mthodes gnrales dessai defonctionnement (IEC 60398:2015) Industrielle Elektrowrmeanlagen - AllgemeinePrfverfahren (IEC 60398:20

6、15) This European Standard was approved by CENELEC on 2015-05-14. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.Up-to-date lists and bibliographic

7、al references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibil

8、ity of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, For

9、mer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechni

10、cal Standardization Comit Europen de Normalisation ElectrotechniqueEuropisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. E

11、N 60398:2015 E EN 60398:2015 - 2 - Foreword The text of document 27/949/FDIS, future edition 3 of IEC 60398, prepared by IEC/TC 27 “Industrial electroheating and electromagnetic processing“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60398:2015. The following dates a

12、re fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2016-02-14 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2018-05-14 This document supers

13、edes EN 60398:1999. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 6039

14、8:2015 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 60038 NOTE Harmonized as EN 60038. IEC 60519 (Series) NOTE Harmonized as EN 60519 (Series). ISO 638:2008 NO

15、TE Harmonized as EN ISO 638:2008. ISO 2813:2014 NOTE Harmonized as EN ISO 2813:2014. ISO 8254 (Series) NOTE Harmonized as EN ISO 8254 (Series). ISO 12100:2010 NOTE Harmonized as EN ISO 12100:2010. ISO/IEC Guide 51 NOTE Harmonized as ISO/IEC Guide 51. BS EN 60398:2015- 3 - EN 60398:2015 Annex ZA (nor

16、mative) Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For und

17、ated references, the latest edition of the referenced document (including any amendments) applies. NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. NOTE 2 Up-to-date information on the latest versions of the European

18、Standards listed in this annex is available here: www.cenelec.eu. Publication Year Title EN/HD Year IEC 60519-1 - Safety in installations for electroheating and electromagnetic processing - Part 1: General requirements EN 60519-1 - ISO 50001 - EN ISO 50001 2011 ISO/IEC 13273-1 - Energy efficiency an

19、d renewable energy sources - Common international terminology - Part 1: Energy efficiency - - ISO/IEC Guide 99 - International vocabulary of metrology - Basic and general concepts and associated terms (VIM) - - BS EN 60398:2015 2 IEC 60398:2015 IEC 2015 CONTENTS FOREWORD . 4 INTRODUCTION . 6 1 Scope

20、 7 2 Normative references 7 3 Terms and definitions 8 3.1 General . 8 3.2 Energy efficiency 9 3.3 States and parts 9 3.4 Workload 10 4 Basic provisions for testing and test conditions 10 4.1 Aim of testing 10 4.2 Communication of test results . 11 4.3 Boundaries of the energy using system for testin

21、g 11 4.3.1 General considerations 11 4.3.2 Batch type installations 11 4.3.3 Continuous type installations . 12 4.4 General requirements for testing . 13 4.5 Operating conditions during tests 13 4.6 Environmental conditions during tests . 13 4.7 Supply voltage 13 5 Comparing equipment or installatio

22、ns 14 6 Measurements and workloads . 14 6.1 General . 14 6.2 Time resolution . 14 6.3 Frequency measurement . 15 6.4 Measurement of electric data 15 6.4.1 Supply voltage . 15 6.4.2 Voltage, current, electrical power and resistance . 15 6.4.3 Measurement positions 15 6.5 Temperature measurement . 15

23、6.5.1 General . 15 6.5.2 Contact thermocouples 16 6.5.3 Thermographic methods 16 6.5.4 Colour change of paint or crayon marks . 16 6.6 Measurement of pressure, humidity or composition of fluids 16 6.7 Workload 17 6.7.1 General . 17 6.7.2 Enthalpy determination using a dummy workload . 17 6.7.3 Use o

24、f a performance test workload . 17 6.7.4 Preparation of a performance test workload . 18 7 Numerical modelling 18 8 Technical tests 19 8.1 Overview. 19 8.2 Energy consumption and time for cold start-up 19 8.3 Power consumption during hot standby operation . 19 BS EN 60398:2015IEC 60398:2015 IEC 2015

25、 3 8.4 Power consumption during holding operation 19 8.5 Energy consumption and time for shut-down operation . 20 8.6 Energy consumption during a regular maintenance operation 20 8.7 Energy consumption during normal operation 20 8.8 Cumulative energy consumption and peak power consumption . 20 8.9 E

26、quipment capacity . 21 8.10 Performance dependence on supply voltage . 21 8.11 Processing range of intended operation 22 8.12 Properties of the processed workload surface . 22 8.12.1 General . 22 8.12.2 Measurement sensor positions 23 8.12.3 Temperature homogeneity . 23 8.12.4 Homogeneity of evapora

27、tion of a solvent . 23 8.12.5 Homogeneity of gloss 24 8.12.6 Other properties 24 9 Efficiency of the installation . 24 9.1 General . 24 9.2 Specific energy consumption of the workload 24 9.3 Heating efficiency of EH or EPM equipment 24 9.4 Supply power usage efficiency 25 9.5 Energy transfer efficie

28、ncy . 25 Annex A (informative) Energy efficiency assessment . 27 A.1 Use of this standard for energy efficiency assessment 27 A.2 Plan-Do-Check-Act cycle approach . 27 A.3 Comparison, classification, labelling . 27 A.4 Comparison with ISO 13579-1 28 A.4.1 General . 28 A.4.2 Considered energy generat

29、ion . 28 A.4.3 Comparing results . 28 Annex B (informative) Visual display of energy efficiency related information . 29 B.1 General . 29 B.2 Sankey diagram of power balance 29 B.3 Time resolved power usage diagram . 30 Annex C (informative) Estimating energy use . 32 C.1 General . 32 C.2 Minimum en

30、ergy consumption . 32 C.3 Holding power . 33 C.4 Transfer losses and transfer efficiency 34 C.5 Examples 34 C.5.1 Tempering of TCO on glass substrate 34 C.5.2 Drying and hardening of lacquer 34 Annex D (informative) Energy recoverability 35 Bibliography 36 Figure B.1 Example of a Sankey diagram . 29

31、 Figure B.2 Example of a time-power diagram . 30 BS EN 60398:2015 4 IEC 60398:2015 IEC 2015 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ INSTALLATIONS FOR ELECTROHEATING AND ELECTROMAGNETIC PROCESSING GENERAL PERFORMANCE TEST METHODS FOREWORD 1) The International Electrotechnical Commission (IEC) is

32、a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to o

33、ther activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in th

34、e subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditio

35、ns determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC Nationa

36、l Committees. 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way i

37、n which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Pu

38、blication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC

39、is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its t

40、echnical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other

41、IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the su

42、bject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60398 has been prepared by IEC technical committee 27: Industrial electroheating and electromagnetic processing. This third edition cancels and replaces the second edit

43、ion of IEC 60398 published in 1999 and the first edition of IEC TS 62796 published in 2013. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: the title and scope of the standard have been expanded to

44、 include installations and equipment for electromagnetic processing of materials; the requirements have been restructured; BS EN 60398:2015IEC 60398:2015 IEC 2015 5 tests concerning safety have been moved to IEC 60519-11; new tests and clauses addressing energy efficiency considerations have been ad

45、ded; a new annex placing this standard in the context of energy efficiency assessment as developed by ISO and IEC has been added; new annexes addressing visual display of data, estimation of energy use and energy recoverability of fluids have been added. The text of this standard is based on the fol

46、lowing documents: FDIS Report on voting 27/949/FDIS 27/952/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. The committee has de

47、cided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data related to the specific publication. At this date, the publication will be reconfirmed, withdrawn, replaced by a revised edition, or amen

48、ded. _ 1Fifth edition to be published. BS EN 60398:2015 6 IEC 60398:2015 IEC 2015 INTRODUCTION Designing equipment for electroheating (EH) or for electromagnetic processing of materials (EPM) is a complex task. The manufacturer of the installation or equipment usually needs to fulfil the following r

49、equirements, which come from different sources and are quite often in this order of priorities: a) to enable the intended process and make the installation to work properly; b) to be cost effective during design and manufacturing; c) to ensure that the equipment is safe to use in the sense of providing freedom from unacceptable risk of physical injury or damage to the health of the operator (safety in the narrower sense of ISO 12100:2010); d) to prove that the equipment is