EN 60512-9-3-2011 en Connectors for electronic equipment - Tests and measurements - Part 9-3 Endurance tests - Test 9c Mechanical operation (engaging separating) with electrical lo.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationConnectors for electronic equipment Tests and measurementsPart 9-3: Endurance tests Test 9c: Mechanical operation (engaging/separating) with electrical loadBS EN 60512-9-3:2011Na

2、tional forewordThis British Standard is the UK implementation of EN 60512-9-3:2011. It isidentical to IEC 60512-9-3:2011. It supersedes BS EN 60512-9-3:2006 whichis withdrawn.The UK participation in its preparation was entrusted to Technical CommitteeEPL/48, Electromechanical components and mechanic

3、al structures for electronic equipment.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. BSI 2011ISBN 978 0 580 64

4、290 6ICS 31.220.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 31 August 2011.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS E

5、N 60512-9-3:2011EUROPEAN STANDARD EN 60512-9-3 NORME EUROPENNE EUROPISCHE NORM July 2011 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brus

6、sels 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 60512-9-3:2011 E ICS 31.220.01 Supersedes EN 60512-9-3:2006 + corr. Dec.2006English version Connectors for electronic equipment - Tests and measurements - Part 9-3: Enduran

7、ce tests - Test 9c: Mechanical operation (engaging/separating) with electrical load (IEC 60512-9-3:2011) Connecteurs pour quipements lectroniques - Essais et mesures - Partie 9-3: Essais dendurance - Essai 9c: Fonctionnement mcanique (daccouplement et de dsaccouplement) avec charge lectrique (CEI 60

8、512-9-3:2011) Steckverbinder fr elektronische Einrichtungen Mess- und Prfverfahren -Teil 9-3: Dauerprfungen - Prfung 9c: Mechanische Lebensdauer (Stecken und Ziehen) mit elektrischer Belastung (IEC 60512-9-3:2011) This European Standard was approved by CENELEC on 2011-07-27. CENELEC members are boun

9、d to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Ce

10、ntral Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same

11、status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherland

12、s, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 60512-9-3:2011EN 60512-9-3:2011 - 2 - Foreword The text of document (48B/2238/FDIS), future edition 2 of IEC 60512-9-3, prepared by SC 48B, Connectors, of IEC TC 48, Electromechanical c

13、omponents and mechanical structures for electronic equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 60512-9-3 on 2011-07-27. This European Standard supersedes EN 60512-9-3:2006 + corr. Dec.2006. The main technical changes with regard to EN 60512-9-3:2006 +

14、corr. Dec.2006 are as follows: An additional requirement to 4.1 stating that if more than one electrical circuit is wired for testing, the wiring shall be carried out in a parallel electrical circuit. Subclauses 4.3 through 4.7 were removed and replaced by 4.2 through 4.4. This standard is to be rea

15、d in conjunction with EN 60512-1 and EN 60512-1-100, which explains the structure of the EN 60512 series. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all suc

16、h patent rights. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-04-27 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2014

17、-07-27 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 60512-9-3:2011 was approved by CENELEC as a European Standard without any modification. _ BS EN 60512-9-3:2011- 3 - EN 60512-9-3:2011 Annex ZA (normative) Normative references to international

18、publications with their corresponding European publications The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments

19、) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60068-1 - Environmental testing - Part 1: General and guidance EN 60068-1 - IEC 60068-2-13 - Environmental testing - Part

20、 2: Tests - Test M: Low air pressure EN 60068-2-13 - IEC 60512-1 - Connectors for electronic equipment - Tests and measurements - Part 1: General EN 60512-1 - IEC 60512-1-1 - Connectors for electronic equipment - Tests and measurements - Part 1-1: General examination - Test 1a: Visual examination EN

21、 60512-1-1 - IEC 60512-1-100 - Connectors for electronic equipment - Tests and measurements - Part 1-100: General - Applicable publications EN 60512-1-100 - IEC 60512-2-1 - Connectors for electronic equipment - Tests and measurements - Part 2-1: Electrical continuity and contact resistance tests - T

22、est 2a: Contact resistance - Millivolt level method EN 60512-2-1 - IEC 60512-2-2 - Connectors for electronic equipment - Tests and measurements - Part 2-2: Electrical continuity and contact resistance tests - Test 2b: Contact resistance - Specified test current method EN 60512-2-2 - IEC 60512-3-1 -

23、Connectors for electronic equipment - Tests and measurements - Part 3-1: Insulation tests - Test 3a: Insulation resistance EN 60512-3-1 - IEC 60512-4-1 - Connectors for electronic equipment - Tests and measurements - Part 4-1: Voltage stress tests - Test 4a: Voltage proof EN 60512-4-1 - BS EN 60512-

24、9-3:2011 2 60512-9-3 IEC:2011 CONTENTS 1 Scope and object 5 2 Normative references . 5 3 Preparation 6 3.1 Preparation of specimen 6 3.2 Mounting . 6 4 Test method . 6 4.1 General . 6 4.2 Electrical load . 6 4.3 Mechanical operation 6 4.4 Environmental test conditions 7 4.5 Measurements . 7 4.5.1 In

25、itial measurements . 7 4.5.2 Measurements during the test 7 4.5.3 Final measurements 7 5 Details to be specified 7 Annex A (informative) Typical circuit diagram 9 Figure A.1 Example of circuit(s) (diagrammatic) 9 Figure A.2 Example of circuit(s) (circuit diagram) 9 BS EN 60512-9-3:201160512-9-3 IEC:

26、2011 5 CONNECTORS FOR ELECTRONIC EQUIPMENT TESTS AND MEASUREMENTS Part 9-3: Endurance tests Test 9c: Mechanical operation (engaging and separating) with electrical load 1 Scope and object This part of IEC 60512, when required by the detail specification, is used for testing connectors within the sco

27、pe of IEC technical committee 48. This test may also be used for similar devices when specified in a detail specification. The object of this standard is to define a standard test method to assess the mechanical and electrical operational endurance, i.e. engaging and separating cycles, of a connecto

28、r in an operating mode which includes a specified electrical load. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docu

29、ment (including any amendments) applies. IEC 60068-1, Environmental testing Part 1: General and guidance IEC 60068-2-13, Environmental testing Part 2-13: Tests Test M: Low air pressure IEC 60512-1, Connectors for electronic equipment Tests and measurements Part 1: General IEC 60512-1-1, Connectors f

30、or electronic equipment Tests and measurements Part 1-1: General examination Test 1a: Visual examination IEC 60512-1-100, Connectors for electronic equipment Tests and measurements Part 1-100: General Applicable publications IEC 60512-2-1, Connectors for electronic equipment Tests and measurements P

31、art 2-1: Electrical continuity and contact resistance tests Test 2a: Contact resistance Millivolt level method IEC 60512-2-2, Connectors for electronic equipment Tests and measurements Part 2-2: Electrical continuity and contact resistance tests Test 2b: Contact resistance Specified current method I

32、EC 60512-3-1, Connectors for electronic equipment Tests and measurements Part 3-1: Insulation tests Test 3a: Insulation resistance IEC 60512-4-1, Connectors for electronic equipment Tests and measurements Part 4-1: Voltage stress tests Test 4a: Voltage proof BS EN 60512-9-3:2011 6 60512-9-3 IEC:2011

33、 3 Preparation Preparation of specimen 3.1The specimen shall consist of a component with its terminations and cables according to Clause 5, a), unless otherwise specified in the detail specification. Any preconditioning given in the detail specification shall be applied. Mounting 3.2The specimen und

34、er test shall be mounted per the manufacturers instructions or as described in the detail specification. 4 Test method General 4.1The specimen shall be subjected to any electrical load and mechanical operational endurance test in accordance with the requirements of the detail specification or other

35、applicable specification. The specimen shall be operated (engaged/separated) to make and break the current load as specified in the detail specification or other applicable specification. In the case of specimen(s) having more than one circuit, the circuits shall be wired in parallel, with appropria

36、te duplication of other circuit components. A circuit diagram, typical of that which may be specified, is shown in Annex A. Electrical load 4.2The type of electrical load, current, d.c. or a.c. voltage and frequency shall be stated in the detail specification or other applicable specification. An eq

37、uivalent circuit is intended to simulate a typical wiring installation including electrical load and cable. The equivalent circuit is specified by a resistance R, a capacitance C and an inductance L. A typical circuit diagram is shown in Annex A. In the case of specimen(s) having more than one circu

38、it, the circuits shall be wired in parallel, with appropriate duplication of other circuit components. During the mating cycles, the current and open-circuit voltage tolerances shall be within 05+% of the rated values specified in the detail specification. Mechanical operation 4.3The specimen shall

39、be operated (engaged and separated) to make and break the current load as specified below. Speed, duty cycles and number of operations shall be stated in the detail specification or other applicable specification. One engaging and one separating constitutes one operation. BS EN 60512-9-3:201160512-9

40、-3 IEC:2011 7 Mechanical aids which simulate normal operation without introducing abnormal stresses may be used unless otherwise specified by the detail specification. The engaging and separating speed shall be (50 5) mm/s, if not otherwise specified in the detail specification or other applicable s

41、pecification. There will be a pause between operations of not less than 20 s if not otherwise specified, in the detail specification or other applicable specification. Environmental test conditions 4.4These shall be standard conditions according to IEC 60068-1, unless otherwise stated in the detail

42、specification. This test may be required at low air pressure. In this case, the atmospheric conditions shall be in accordance with test M: Low air pressure of IEC 60068-2-13. The severity shall be as specified in the detail specification or other applicable specification. Measurements 4.5Initial mea

43、surements 4.5.1Before testing according to 4.1 above, the following tests shall be performed: a) visual examination (IEC 60512-1-1); b) contact resistance Millivolt level method (IEC 60512-2-1) ; c) insulation resistance (IEC 60512-3-1) ; d) voltage proof (IEC 60512-4-1) ; e) sealing (IEC 60068-2-13

44、), if applicable. Measurements during the test 4.5.2Contact resistance may be monitored during the test according to Contact resistance Specified current method (IEC 60512-2-2). Final measurements 4.5.3a) Visual examination (IEC 60512-1-1). b) Contact resistance Millivolt level method (IEC 60512-2-1

45、). c) Insulation resistance (IEC 60512-3-1). d) Voltage proof (IEC 60512-4-1). e) Sealing (IEC 60068-2-13), if applicable. The values and requirements shall be in accordance with those details referenced in Clause 5 below. 5 Details to be specified When this test is required by the detail specificat

46、ion, the following details shall be given: a) Preparation of the specimen, type size and length of wire (cable) to be used. b) Any mounting of the specimen. c) Type of electrical load(s) e.g. resistance, capacitance and inductance. d) Voltage, a.c. or d.c. value, waveform type e.g. harmonic content

47、and crest factor, impedance etc., as appropriate. BS EN 60512-9-3:2011 8 60512-9-3 IEC:2011 e) Electrical current value. f) Atmospheric pressure, if other than standard; g) Number and duty cycle of engaging and separating cycles. h) Requirements for final measurements and/or allowable change from in

48、itial measurements. i) Any mechanical aids. j) If any contact lubricant shall be used and, if so, its specification. k) If low pressure testing is required. l) Any deviation from the standard test method. BS EN 60512-9-3:201160512-9-3 IEC:2011 9 Annex A (informative) Typical circuit diagram A.1 Exam

49、ples of electrical circuit NOTE These diagrams (Figures A.1 and A.2) show a single circuit; in the case of an n way connector, there will be n instances of test load components. The power source may be multiple of singular, with appropriate cables/conductors. 2 3 4 5 1 IEC 1367/11 Key 1 component under test 2 voltage source 3 inductor 4 resistor (variable) 5 capacitor Figure A.1 Example of circuit(s) Diagram