EN 60952-3-2013 en Aircraft batteries - Part 3 Product specification and declaration of design and performance (DDP).pdf

1、BSI Standards PublicationAircraft batteriesPart 3: Product specification and declaration of design and performance (DDP)BS EN 60952-3:2013National forewordThis British Standard is the UK implementation of EN 60952-3:2013. It isidentical to IEC 60952-3:2013. It supersedes BS EN 60952-3:2004, which wi

2、llbe withdrawn on 13 August 2016.The UK participation in its preparation was entrusted to TechnicalCommittee PEL/21, Secondary cells and batteries.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the nec

3、essary provisions ofa contract. Users are responsible for its correct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 74611 6ICS 29.220.20; 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Sta

4、ndard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2013.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 60952-3:2013EUROPEAN STANDARD EN 60952-3 NORME EUROPENNE EUROPISCHE NORM October 2013 CENELEC European Commi

5、ttee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B - 1000 Brussels 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for

6、CENELEC members. Ref. No. EN 60952-3:2013 E ICS 29.220.20; 49.060 Supersedes EN 60952-3:2004 English version Aircraft batteries - Part 3: Product specification and declaration of design and performance (DDP) (IEC 60952-3:2013) Batteries daronefs - Partie 3: Spcification de produit et dclaration de c

7、onception et de performance (DDP) (CEI 60952-3:2013) Flugzeugbatterien - Teil 3: Produktspezifikation und Erklrung zu Entwurf und Leistung (DDP) (IEC 60952-3:2013) This European Standard was approved by CENELEC on 2013-08-13. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulati

8、ons which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC memb

9、er. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official version

10、s. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the N

11、etherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 60952-3:2013EN 60952-3:2013 - 2 - Foreword The text of document 21/805/FDIS, future edition 3 of IEC 60952-3, prepared by IEC/TC 21 “Secondary cells and batteries“ was

12、submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60952-3:2013. The following dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2014-05-13 latest date by which the

13、 national standards conflicting with the document have to be withdrawn (dow) 2016-08-13 This document supersedes EN 60952-3:2004. EN 60952-3:2013 includes the following significant technical changes with respect to EN 60952-3:2004: Requirements for defining the declaration of performance and specifi

14、cation details between supplier and purchaser. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the Inte

15、rnational Standard IEC 60952-3:2013 was approved by CENELEC as a European Standard without any modification. BS EN 60952-3:2013- 3 - EN 60952-3:2013 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whol

16、e or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication

17、has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60952-1 2013 Aircraft batteries - Part 1: General test requirements and performance levels EN 60952-1 2013 IEC 60952-2 2013 Aircraft batteries - Part 2: Design and constru

18、ction requirements EN 60952-2 2013 ISO/TR 224 - Aircraft - Declaration of design and performance for aircraft equipment - Standard form - - BS EN 60952-3:2013 2 60952-3 IEC:2013 CONTENTS 1 Scope . 5 2 Normative references 5 3 Terms and definitions . 5 4 Product specification . 6 4.1 General requirem

19、ents 6 4.2 Example product specification 6 5 Declaration of design and performance (DDP) . 6 5.1 General . 6 5.2 Performance 6 5.3 Limitations . 6 5.4 Departures from specification 6 5.5 Verification 7 5.6 Authentication 7 5.7 Construction 7 5.8 Definition . 7 Annex A (normative) Template for a typi

20、cal purchasers product specification/requirement 8 Annex B (normative) Template for a typical declaration of design and performance . 11 BS EN 60952-3:201360952-3 IEC:2013 5 AIRCRAFT BATTERIES Part 3: Product specification and declaration of design and performance (DDP) 1 Scope This part of IEC 6095

21、2 defines requirements for the product specification as well as procedures for a Declaration of Design and Performance (DDP) for nickel-cadmium and lead-acid aircraft batteries containing vented or valve-regulated cells or monoblocs. The batteries are used for both general purposes and specific aero

22、space applications. The specific topics addressed in this part serve to establish acceptable quality standards required to qualify a battery as airworthy as defined in Clause 3 of IEC 60952-1:2013. The design construction and test requirements should conform to the requirements specified in IEC 6095

23、2-1 and IEC 60952-2. It is recognised that additional data may be required by other organisations (national standards bodies, AECMA, SAE etc.). The present standard can be used as a framework to devise tests for generation of the required data. 2 Normative references The following documents, in whol

24、e or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60952-1:2013, Aircraft batteries Pa

25、rt 1: General test requirements and performance levels IEC 60952-2:2013, Aircraft batteries Part 2: Design and construction requirements ISO/TR 224, Aircraft Declaration of design and performance for aircraft equipment Standard form 3 Terms and definitions For the purposes of this document, the term

26、s and definitions given in IEC 60952-1:2013 apply. BS EN 60952-3:2013 6 60952-3 IEC:2013 4 Product specification 4.1 General requirements A product specification is required for each battery design. Once accepted, by both the manufacturer and customer, the requirements of the product specification s

27、hall comply with the overall requirements of IEC 60952 series. The scope and content of the product specification will be defined by the customer but should include: reference to test requirements detailed in the range of IEC 60952 series. Additional requirements shall be selected from national or i

28、nternational standards; the required format and connectors shall comply with IEC 60952-2, wherever possible. The manufacturer shall: verify performance to these additional requirements in an extension to the declaration of design and performance (DDP). 4.2 Example product specification An example te

29、mplate for a product specification is shown in Annex A, which shall be used to define specific requirements. 5 Declaration of design and performance (DDP) 5.1 General These requirements were derived from ISO/TR 224 and amended to meet the requirements for battery systems. 5.2 Performance The limits

30、of declared performance and those implied by the declarations in the DDP are not intended to be absolute, but are intended to indicate the performance which has been shown by tests, or calculation, analysis or similarity. 5.3 Limitations Limitations are the minimum life or useful service between equ

31、ipment overhaul (based on test results and/or operational experience), as well as any standard tests necessary to satisfy safety requirements. The designer shall state any known limitations of which the user should be aware which are not specifically covered by the DDP. 5.4 Departures from specifica

32、tion The equipment designer shall list any departures from the requirements of this or any other standards to be specified, as well as from the design specifications which the battery shall meet. BS EN 60952-3:201360952-3 IEC:2013 7 5.5 Verification For verification purposes, the manufacturer shall

33、complete the DDP template detailing the tests completed, the performance and the test report, analysis or similarity reference. The test shall be carried out in accordance with the test procedures defined in IEC 60952-1. If alternative test procedures have been used, these shall be declared. 5.6 Aut

34、hentication The DDP shall be authenticated by completion of Annex B and would normally be completed by the manufacturers technical manager. 5.7 Construction The DDP shall be supported by a unique reference to the build standard of the battery. 5.8 Definition The DDP shall identify the applicable for

35、mat, connector, special fittings as well as specific requirements for use, such as dedicated charger or aircraft busbar limits. BS EN 60952-3:2013 8 60952-3 IEC:2013 Annex A (normative) Template for a typical purchasers product specification/requirement Purchasers name:. Aircraft type/project:. Appl

36、ication: A.1 General description Characteristics Purchasers requirement a) Chemistry b) Number of cells c) 1) IEC 60952-2 format 2) Other formats d) Main interface connector e) Nominal voltage f) Capacity 1) Minimum rated capacity 2) End of life capacity g) Maximum mass h) Other interface connectors

37、 i) Mounting attitude j) Venting method k) Preferred charging method l) Test plans BS EN 60952-3:201360952-3 IEC:2013 9 A.2 Performance requirements Test Procedures Relevant IEC 60952-1 clause Mandatory X Remarks 1 Electrical Rated capacity C15.1.1 X Initial capacity requirement for vented and valve

38、 regulated nickel-cadmium 5.1.2 X 1 I1Capacity at 1 I1and 18 C 5.1.3 X 1 I1Capacity at 1 I1and 30 C 5.1.4 X 1 I1Capacity at 1 I1and 50 C 5.1.5 X Constant voltage/current at 23 C 5.2.2.2 X Constant voltage/current at 18 C 5.2.2.3 X Constant voltage/current at 30 C 5.2.2.4 X Constant voltage current (

39、14 V) at 23 C 5.2.3.2 X Constant voltage current (14 V) at 18 C 5.2.3.3 X Constant voltage current (14 V) at 30 C 5.2.3.4 X Rapid discharge capacity at 23 C 5.3.1 X Rapid discharge capacity at 30 C 5.3.2 X Charge retention 5.4 X Storage 5.5 X Charge stability 5.6 X2 Short circuit 5.7 X Charge accept

40、ance at ambient temperature 5.8.2 X Charge acceptance at 18 C 5.8.3.2 X Charge acceptance at 40 C 5.8.3.3 X Insulation resistance 5.9.2 X Dielectric strength 5.9.3 X Duty cycle performance 5.10 X Water consumption test 5.11 X Overcharge endurance 5.12 X Cyclic endurance 5.13 X Deep discharge 5.14 X

41、Induced destructive overcharge 5.15 X Electrical emissions 5.16 X BS EN 60952-3:2013 10 60952-3 IEC:2013 Test Procedures Relevant IEC 60952-1 clause Mandatory X Remarks 2 Environmental requirements Vibration test 6.1 X Option 1: Sinusoidal vibration test or 6.1 2 Option 2: Random vibration test 6.1

42、2 Acceleration or shock test Option 1: Acceleration test or 6.2 X 2 Option 2: Operational shock or 6.3.1 2 Option 3: Crash safety 6.3.2 2 Explosion containment 6.4 X Gas emission 6.5 X Altitude pressure 6.6 X Temperature variation (shock) 6.7 X Fungus resistance 6.8 X Humidity 6.9 X Fluid contaminat

43、ion 6.10 X Salt spray 6.11 Physical integrity at high temperature (85 C) 6.12 X Flammability 6.13 X Electrolyte resistance 6.14 X Temperature sensors 6.15 X Component qualification tests 6.16 X Battery airtightness test 6.17 X Strength of connector receptacle 6.18 X Handle strength test 6.19 X (X) i

44、ndicates that the test shall be completed. (2) indicates a mandatory test where at least one option shall be crossed. A.3 Quality assurance requirement The purchaser is to insert here the relevant national or other pertinent quality assurance (QA) requirements. A.4 Special requirements This clause i

45、s used to identify specific additional requirements such as the following: additional vibration requirements; special labelling requirements; specific contractual requirements. A.5 List of any attached documents BS EN 60952-3:201360952-3 IEC:2013 11 Annex B (normative) Template for a typical declara

46、tion of design and performance DDP No Issue No NOTE Before specifying this battery for use in equipment, one should check with the manufacturer that this is the currently valid version. Manufacturer Name: . Address: . . Declaration of design and performance Product specification details (if applicab

47、le) . Format Connector . Assembly diagram number Drawing nomenclature reference . Quality control procedure reference . Maintenance, repair and overhaul manual reference Test report reference Fault analysis reports (as appropriate) . Details of approvals obtained for similar equipment (and a brief s

48、ummary of equipment application and experience): . Airworthiness requirements with which the equipment complies (if applicable) . Product performance in accordance with IEC 60952 series is defined in the table below. BS EN 60952-3:2013 12 60952-3 IEC:2013 Characteristic Part/clause Requirement/perfo

49、rmance Test report/ reference Format IEC 60952-2 Identify standard format or refer to applicable drawing; e.g. B-5 Connector IEC 60952-2 Identify standard connector; e.g. Type Q Mass IEC 60952-2 E.g. 37 kg max. Charging method IEC 60952-1:2013, 4.3 E.g. bus charge Any auxiliary requirement N/A E.g. temperature sensor, heater, midpoint voltage tap Ventilation E.g. louvered cover Flammabil