EN 61056-1-2012 en General purpose lead-acid batteries (valve-regulated types) - Part 1 General requirements functional characteristics - Methods of test.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationGeneral purpose lead-acid batteries (valve-regulated types)Part 1: General requirements, functional characteristics Methods of testBS EN 61056-1:2012National forewordThis British

2、 Standard is the UK implementation of EN 61056-1:2012. It isidentical to IEC 61056-1:2012. It supersedes BS EN 61056-1:2003 which iswithdrawn.The UK participation in its preparation was entrusted to Technical CommitteePEL/21, Secondary cells and batteries.A list of organizations represented on this

3、committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. The British Standards Institution 2013Published by BSI Standards Limited 2013ISBN 978 0 580 70999 9ICS 29.22

4、0.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 31 March 2013.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 61056-1:2012E

5、UROPEAN STANDARD EN 61056-1 NORME EUROPENNE EUROPISCHE NORM December 2012 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2012 CENEL

6、EC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61056-1:2012 E ICS 29.220.20 Supersedes EN 61056-1:2003 English version General purpose lead-acid batteries (valve-regulated types) - Part 1: General requirements, functional characterist

7、ics - Methods of test (IEC 61056-1:2012) Batteries daccumulateurs au plomb-acide pour usage gnral (types soupapes) - Partie 1: Exigences gnrales et caractristiques fonctionnelles - Mthodes dessai (CEI 61056-1:2012) Bleibatterien fr allgemeine Anwendungen (verschlossen) - Teil 1: Allgemeine Anforderu

8、ngen, Eigenschaften - Prfverfahren (IEC 61056-1:2012) This European Standard was approved by CENELEC on 2012-03-28. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without

9、 any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other

10、 language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus

11、, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the

12、United Kingdom. BS EN 61056-1:2012EN 61056-1:2012 - 2 - Foreword The text of document 21/768/FDIS, future edition 3 of IEC 61056-1, prepared by IEC/TC 21 “Secondary cells and batteries“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 61056-1:2012. The following dates are

13、 fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2013-06-14 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2015-03-28 This document supersed

14、es EN 61056-1:2003. The main changes consist in adding new battery designations and an update of the requirements like the one concerning the marking. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be

15、 held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 61056-1:2012 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the

16、 standards indicated: IEC 60051-1 NOTE Harmonized as EN 60051-1. IEC 60051-2 NOTE Harmonized as EN 60051-2. IEC 60095 series NOTE Harmonized in EN 60095 series. IEC 60254 series NOTE Harmonized in EN 60254 series. IEC 60359 NOTE Harmonized as EN 60359. IEC 60896 series NOTE Harmonized in EN 60896 se

17、ries. IEC 61429 NOTE Harmonized as EN 61429. BS EN 61056-1:2012- 3 - EN 61056-1:2012 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and ar

18、e indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), t

19、he relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60417 Data-base Graphical symbols for use on equipment - - IEC 60445 - Basic and safety principles for man-machine interface, marking and identification - Identification of equipment terminals, conductor terminations and conductors EN

20、60445 - IEC 61056-2 2012 General purpose lead-acid batteries (valve-regulated types) - Part 2: Dimensions, terminals and marking EN 61056-2 2012 BS EN 61056-1:2012 2 61056-1 IEC:2012 CONTENTS 1 Scope 6 2 Normative references . 6 3 Terms and definitions . 6 4 General requirements . 9 4.1 Construction

21、 9 4.2 Mechanical strength. 9 4.3 Designation . 9 4.4 Marking of polarity . 10 5 Functional characteristics and specific requirements . 10 5.1 Capacity 10 5.2 Endurance . 11 5.2.1 Cycle service endurance 11 5.2.2 Float service endurance . 11 5.3 Charge retention 11 5.4 Maximum permissible current .

22、11 5.5 Charge acceptance after deep discharge . 11 5.6 High-rate discharge characteristics 11 5.7 Gas emission intensity . 11 5.8 Operation of regulating valve and over pressure resistance . 12 5.9 Vibration resistant characteristics. 12 5.10 Shock resistant characteristics 12 6 General test conditi

23、ons . 12 6.1 Sampling and preparation of batteries for testing 12 6.2 Measuring instruments . 13 6.2.1 Electrical measuring instruments 13 6.2.2 Temperature measurement 13 6.2.3 Time measurement 13 6.2.4 Dimension measurement 13 6.2.5 Gas-volume measurement 13 6.2.6 Pressure measurement 13 7 Test me

24、thods . 14 7.1 Test conditions 14 7.2 Capacity Ca(actual capacity at the 20 h discharge rate) . 14 7.3 High rate capacity 14 7.4 Endurance in cycles . 14 7.5 Float service endurance . 15 7.6 Float service endurance at 40 C . 15 7.7 Charge retention 16 7.8 Maximum permissible current . 16 7.9 Charge

25、acceptance after deep discharge . 16 7.10 Gas emission intensity . 16 7.10.1 Gas emission intensity with constant voltage 16 7.10.2 Gas emission intensity with constant current (gas recombination efficiency test) . 18 BS EN 61056-1:201261056-1 IEC:2012 3 7.11 Operation of regulating valve and over p

26、ressure resistance . 19 7.11.1 Operation of regulating valve 19 7.11.2 Over pressure resistance . 19 7.12 Vibration resistant characteristics. 19 7.13 Shock resistant characteristics . 19 Bibliography . 20 Figure 1 Example of gas collection device 17 BS EN 61056-1:2012 6 61056-1 IEC:2012 GENERAL PUR

27、POSE LEAD-ACID BATTERIES (VALVE-REGULATED TYPES) Part 1: General requirements, functional characteristics Methods of test 1 Scope This Part of IEC 61056 specifies the general requirements, functional characteristics and methods of test for all general purpose lead-acid cells and batteries of the val

28、ve-regulated type : for either cyclic or float charge application; in portable equipment, for instance, incorporated in tools, toys, or in static emergency, or uninterruptible power supply and general power supplies. The cells of this kind of lead-acid battery may either have flat-plate electrodes i

29、n prismatic containers or have spirally wound pairs of electrodes in cylindrical containers. The sulphuric acid in these cells is immobilized between the electrodes either by absorption in a micro-porous structure or in a gelled form. NOTE The dimensions, terminals and marking of the lead-acid cells

30、 and batteries which are applied by this standard are given in IEC 61056-2. This part of IEC 61056 does not apply for example to lead-acid cells and batteries used for vehicle engine starting applications (IEC 60095 series), traction applications (IEC 60254 series), or stationary applications (IEC 6

31、0896 series). Conformance to this standard requires that statements and claims of basic performance data by the manufacturer correspond to these test procedures. The tests may also be used for type qualification. 2 Normative references The following documents, in whole or in part, are normatively re

32、ferenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60417, Graphical symbols for use on equipment IEC 60445, Basic and

33、safety principles for man-machine interface, marking and identification Identification of equipment terminals, conductor terminations and conductors IEC 61056-2:2012, General purpose lead-acid batteries (valve-regulated types) Part 2: Dimensions, terminals and marking 3 Terms and definitions For the

34、 purposes of this document, the following terms and definitions apply. BS EN 61056-1:201261056-1 IEC:2012 7 3.1 general purpose lead-acid cells and batteries of the valve-regulated type cells and batteries which provide the valve mechanism that opens when the internal pressure of the battery rises a

35、nd has a function to absorb oxygen at its negative plates 3.2 cell basic functional unit, consisting of an assembly of electrodes, electrolyte, container, terminals and usually separators, that is a source of electric energy obtained by direct conversion of chemical energy 3.3 monobloc battery batte

36、ry with multiple separate but electrically connected cell compartments each of which is designed to house an assembly of electrodes, electrolyte, terminals or interconnections and possible separators 3.4 nominal voltage suitable approximate value of the voltage used to designate or identify a cell,

37、a battery or an electrochemical system 3.5 final voltage specified voltage of a battery at which the battery discharge is terminated 3.6 discharge current I20discharge current for which the duration of discharge under the specified conditions is 20 h to a final voltage of 1,75 V/cell Note 1 to entry

38、 The unit of I20shall be ampere (A). 3.7 discharge current I1discharge current for which the duration of discharge under the specified conditions is 1 h to a final voltage of 1,60 V/cell Note 1 to entry The unit of I1shall be ampere (A). 3.8 rated capacity C20quantity of electricity, declared by the

39、 manufacturer, which under the specified conditions can be discharged from the battery at a rate of I20to a final voltage of 1,75 V/cell Note 1 to entry The unit of C20shall be ampere hour (Ah). 3.9 rated capacity C1quantity of electricity, declared by the manufacturer, which under the specified con

40、ditions can be discharged from the battery at a rate of I1to a final voltage of 1,60 V/cell Note 1 to entry The unit of C1shall be ampere hour (Ah). BS EN 61056-1:2012 8 61056-1 IEC:2012 3.10 actual capacity Caquantity of electricity, which can be discharged from the battery at a specified rate of d

41、ischarge to a specified final voltage Note 1 to entry The unit of Cashall be ampere hour (Ah). 3.11 DOD depth of discharge measure of a batterys state of discharge, expressed in percent as the ratio between the discharged capacity and the batterys rated capacity 3.12 high-rate discharge characterist

42、ic the discharge characteristics of a battery when discharged at a comparatively large current relative to its capacity 3.13 gas recombination efficiency the ratio between gas emitted from the cell and the amount of gas produced inside the cell by the float current Note 1 to entry Amount of gas = 0,

43、63 L/Ah*cell at normal temperature pressure. 3.14 regulating valve a valve which operates at a certain internal pressure to exhaust gas but prevents external air from entering into the battery 3.15 charge retention ability of a cell or battery to retain capacity on open circuit under specified condi

44、tions 3.16 deep discharge discharge equivalent to the most portion of capacity of a battery 3.17 cyclic application battery operation characterized by regular discharge followed by recharge 3.18 float application battery operation where the battery is permanently connected to a d.c. constant voltage

45、 source, keeping the battery fully charged Note 1 to entry In the case of power outage or surge loads, the battery takes over or supports the load. BS EN 61056-1:201261056-1 IEC:2012 9 4 General requirements 4.1 Construction 4.1.1 Batteries of this kind are composed of one or more cells. Multicell-b

46、atteries may be supplied either as monobloc batteries (see IEC 60050-482) or as mechanically and electrically interconnected single cells. The number of cells connected in series in a battery is designated by the letter “n” throughout this standard. 4.1.2 Batteries shall be fitted with valves. The v

47、alve shall not allow gas (air) to enter into the cell but shall allow gas to escape from the cell at a certain internal pressure which does not lead to deformation or other damage of the cell or battery container. 4.1.3 Batteries or cells shall be designed so that neither water nor electrolyte can b

48、e added. They shall be suitable for storage and discharge in any orientation (for example, upside down) without leakage of liquid from valves and/or terminal seals. They shall also withstand storage at 20 C 5 K and maximum 80 % relative humidity for one year in inverted orientation without leakage.

49、4.1.4 All battery components, for example, terminals, intercell connectors, containers, etc. shall be designed for current rates as specified in 5.4. 4.1.5 For charging, batteries or cells shall not be installed in any direction beyond 90 from the upright position. 4.2 Mechanical strength Batteries shall be designed to withstand mechanical stresses, vibrations and shocks occurring in normal transportation, handling and use. 4.3 Designation The batteries shall be identified by a