1、BRITISH STANDARDBS EN 61318:2008Live working Conformity assessment applicable to tools, devices and equipmentICS 03.120.10; 13.260; 29.240.20; 29.260.99g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g4
2、0g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 61318:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 August 2008 BSI 2008ISBN 978 0 580 57890 8National forewordThis British Standard is the UK implementation of EN 61318:2008.
3、 It is identical to IEC 61318:2007. It supersedes BS 7520:1995 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee PEL/78, Tools for live working.A list of organizations represented on this committee can be obtained on request to its secretary.This public
4、ation does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARD EN 61318 NORME
5、 EUROPENNE EUROPISCHE NORM May 2008 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 1050 Brussels 2008 CENELEC - All rights of exploitation in
6、 any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61318:2008 E ICS 13.260; 29.240.20; 29.260.99 English version Live working - Conformity assessment applicable to tools, devices and equipment (IEC 61318:2007) Travaux sous tension - Evaluation de la conformit applicable l
7、outillage, au matriel et aux dispositifs (CEI 61318:2007) Arbeiten unter Spannung Konformittsbewertung anwendbar auf Werkzeuge, Gerte und Ausrstungen(IEC 61318:2007) This European Standard was approved by CENELEC on 2008-04-16. CENELEC members are bound to comply with the CEN/CENELEC Internal Regula
8、tions which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This
9、 European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members
10、 are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
11、 Spain, Sweden, Switzerland and the United Kingdom. Foreword The text of document 78/705/FDIS, future edition 3 of IEC 61318, prepared by IEC TC 78, Live working, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61318 on 2008-04-16. The following dates were fixed: lat
12、est date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2009-02-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2013-05-01 Annex ZA has been added by CENELEC. _ Endorse
13、ment notice The text of the International Standard IEC 61318:2007 was approved by CENELEC as a European Standard without any modification. _ BS EN 61318:2008 2 CONTENTS INTRODUCTION.4 1 Scope.5 2 Normative references .5 3 Terms and definitions .5 4 General 7 5 Categories of tests .7 5.1 Overview .7
14、5.2 Routine tests .8 5.3 Sampling tests.8 5.4 Acceptance tests.8 6 Sampling procedure .8 Annex A (informative) Acceptance test.9 Annex B (informative) Recommendations for developing and applying equivalent alternative test methods10 Annex C (informative) Classification of defects and tests to be all
15、ocated .11 Bibliography13 Table C.1 Classification of defects and associated requirements and tests 12 BS EN 61318:2008 3 Annex ZA (normative) Normative references to international publications with their corresponding European publications.14 INTRODUCTION This publication provides elements for prod
16、uct conformity assessment. This standard is specified in each IEC product standard for live working for the purpose of assessing that products having completed the production phase meet the requirements of the relevant product standard. It can be used as a basis for production certification. TC 78 p
17、repares product standards which include requirements and normative tests for design input (type tests). Product conformity assessment elements related to the production phase (among them is the procedure to associate routine and sampling tests to the classification of defects) are included in the pr
18、esent standard. This publication does not cover conformity of commercial shipments. Shipments can contain products coming from several production batches. Batches are here understood as related to production. This publication is not a quality management systems standard. BS EN 61318:2008 4 LIVE WORK
19、ING CONFORMITY ASSESSMENT APPLICABLE TO TOOLS, DEVICES AND EQUIPMENT 1 Scope This International Standard provides elements for product conformity assessment. Critical defects on tools, devices and equipment for live working are not acceptable. Major defects on tools, devices and equipment for live w
20、orking are likely to result in failure or in a significant reduction of functionality, while minor defects do not reduce significantly the functionality. This standard defines assessment methods for products having completed production phase to assure that they conform to the requirements of the cor
21、responding product standard. It is to be used in conjunction with live working corresponding product standards. The following elements are not covered by the present document, but are included in each product standard: type tests; provisions and description for sampling and routine tests; the identi
22、fication and classification of the corresponding defects resulting from a risk analysis. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition
23、of the referenced document (including any amendments) applies. ISO 2859 (all parts), Sampling procedures for inspection by attributes 3 Terms and definitions For the purposes of the present document, the following terms and definitions apply. NOTE Some of the terms and definitions below have been mo
24、dified in order to apply more exactly to live working product standards. 3.1 acceptance quality limit AQL maximum per cent defective (or the maximum number of defects per 100 items) for purposes of sampling inspections, that can be considered satisfactory as a process average ISO 2859-1, Definition
25、3.1.26, modified 3.2 acceptance test contractual test to prove to the customer that the item(s) meet(s) certain conditions of its specification IEV 151-16-23, modified BS EN 61318:2008 5 3.3 conformity assessment any activity concerned with determining directly or indirectly that relevant requiremen
26、ts are fulfilled NOTE Examples of conformity-assessment activities are sampling, testing and inspection, evaluation, verification and assurance of conformity (suppliers declaration, certification), registration, accreditation and approval as well as their combinations. ISO/IEC Guide 7, Definition 3.
27、1 3.4 critical defect defect on product that judgement and experience indicate is likely to result in hazardous or unsafe conditions for individuals using and depending on the product 3.5 lot size number of items in a lot to be evaluated for standard conformance ISO 2859-1, Definition 3.1.14, modifi
28、ed 3.6 major defect defect on product, other than critical, that is likely to result in failure, or to reduce significantly the functionality of the product 3.7 minor defect defect on product that is not likely to reduce significantly the functionality of the product 3.8 responsible authority concep
29、t used to maintain the neutrality of this document (primarily for specification purposes), irrespective of whether it is being invoked or applied by the first, second or third party NOTE The responsible authority may be: a) the quality department within a suppliers organization (first party); b) the
30、 purchaser or procurement organization (second party); c) an independent verification or certification authority (third party); d) any of a), b) or c), differing according to function as described in a written agreement between two of the parties, for example a document between supplier and purchase
31、r. ISO 2859-1, Definition 3.1.12, modified 3.9 risk combination of the probability of occurrence of harm and the severity of that harm ISO/IEC Guide 51, Definition 3.2 3.10 risk analysis systematic use of available information to identify hazards and to estimate the risk ISO/IEC Guide 51, Definition
32、 3.10 BS EN 61318:2008 6 3.11 routine test test performed on each item during or after production to ascertain whether it complies with certain criteria IEV 151-16-17, modified 3.12 sample size number of items in the sample ISO 2859-1, Definition 3.1.16 3.13 sampling plan combination of sample size(
33、s) to be used and associated lot acceptability criteria ISO 2859-1, Definition 3.1.17 3.14 sampling test test on a sample IEV 151-16-20 3.15 type test test performed on one or more items representative of the production, made to show that the design of the product meets certain requirements IEV 151-
34、16-16, modified 4 General The conformity assessment of every finished tool, device and equipment having completed the production phase can be achieved by the application of the provisions of this standard. Alternative test methods based on quality and safety assessment (see Annex B) are acceptable i
35、f they warrant the same level of conformity and safety and are validated by a “responsible authority”. NOTE Where appropriate, the product standards should include alternative test methods when the methods specified at the type test level are found less or not practicable at the production level. Ne
36、vertheless, it could happen that a test method provided in the product standard is not found adequate by a manufacturer. In such case, the present standard permits to replace this test by another equivalent alternative test. These alternative test methods shall be justified, described, maintained an
37、d recorded. NOTE To justify an alternative test method the manufacturer will have to provide objective evidence that it warrants the same level of conformity and safety. In any cases test results shall be recorded and kept by the manufacturer in accordance with national or regional regulations but n
38、ot less than five years. 5 Categories of tests 5.1 Overview Four categories of tests are currently included within live working product standards: BS EN 61318:2008 7 type tests (not covered by this standard), routine tests (see 5.2), sampling tests (see 5.3), acceptance tests (see 5.4 and Annex A).
39、This standard is intended to be used for managing routine and sampling tests in the purpose of conformity assessment during the production phase. This standard provides an informative annex related to acceptance tests. NOTE Other tests may be included in the conformity assessment documentation for e
40、xample, tests recommended for use during production to monitor the production process, but they are not covered by this standard. 5.2 Routine tests Routine tests shall be performed to avoid critical defect. An annex within each product standard identifies critical defects and associated tests (see a
41、 typical example in Annex C). To be in accordance with the present standard, these tests or alternative test methods as specified in Clause 4 shall be used as routine tests. 5.3 Sampling tests Sampling tests shall be performed to avoid major and minor defects. An annex within each product standard i
42、dentifies major and minor defects and associated tests (see a typical example in Annex C). To be in accordance with the present standard, these tests or alternative test methods as specified in Clause 4 shall be used as sampling tests. Sampling procedures and the validation of test results shall be
43、in conformance with Clause 6. 5.4 Acceptance tests Annex A provides guidance on the use of acceptance tests at customers request within the frame of a commercial contract. 6 Sampling procedure The sampling procedure is based on the availability of non-destructive sampling tests. When the tests propo
44、sed within the product standard are destructive, the manufacturer could propose if possible alternative non-destructive test methods according to Clause 4. The manufacturer shall define a sampling plan, using the rules of ISO 2859. According to the nature of the product and the lot size, the manufac
45、turer will select the more appropriate sampling parameters while respecting the following: major defects : AQL 2,5; minor defects : AQL 4. BS EN 61318:2008 8 Annex A (informative) Acceptance test An acceptance test is a contractual test to prove to the customer that the item(s) or product in questio
46、n meet(s) the customers specification. If the customer requests additional tests or increase of the stringency of the sampling procedure this should be acceptable after agreement between the customer and the supplier. In that case the customer should include this within his own specification. The di
47、sposition of tested products should be considered. If a test is destructive the product should be re-built, if possible, or destroyed to insure that worker safety is not jeopardized from the later use of a damaged product. If the test is non-destructive and the products are not damaged, they could b
48、e (or not) included in the customer order as a normal part of the order. BS EN 61318:2008 9 Annex B (informative) Recommendations for developing and applying equivalent alternative test methods The development of an equivalent alternative test method should consider the elements of risk analysis of
49、product defects provided by the product standard: description of the requirements the product has to meet; determination of the classification of defects (critical, major, minor); definition and statement based on the classification of defects of adequate requirements and relevant means (test, inspection, calculation, etc.). The alternative test methods developed should provide consistent results and ensure the reproducibility of the results. The accuracy of the chosen
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