EN 62382-2013 en Control systems in the process industry - Electrical and instrumentation loop check.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationControl systems in the process industry Electrical and instrumentation loop checkBS EN 62382:2013National forewordThis British Standard is the UK implementation of EN 62382:2013.

2、 It is identical to IEC 62382:2012. It supersedes BS EN 62382:2007 which is withdrawn.The UK participation in its preparation was entrusted to Technical CommitteeAMT/7, Industrial communications: process measurement and control, including fieldbus.A list of organizations represented on this committe

3、e can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. The British Standards Institution 2013Published by BSI Standards Limited 2013ISBN 978 0 580 72587 6ICS 25.040.40Comp

4、liance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 31 March 2013.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 62382:2013EUROPEAN ST

5、ANDARD EN 62382 NORME EUROPENNE EUROPISCHE NORM March 2013 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2013 CENELEC - All rights

6、 of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 62382:2013 E ICS 25.040.40 Supersedes EN 62382:2007 English version Control systems in the process industry - Electrical and instrumentation loop check (IEC 62382:2012) Systmes de commande pour les proc

7、ds industriels - Contrle de boucle des circuits lectriques et des appareillages (CEI 62382:2012) Leittechnische Systeme in der verfahrenstechnischen Industrie - PLT-Stellenprfung (IEC 62382:2012) This European Standard was approved by CENELEC on 2012-12-13. CENELEC members are bound to comply with t

8、he CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Manageme

9、nt Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the sam

10、e status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lit

11、huania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 62382:2013EN 62382:2013 - 2 - Foreword The text of document 65E/271/FDIS, future edition 2 of IEC 62382, prepared by SC 65E “Devices and

12、 integration in enterprise systems“ of IEC/TC 65 “Industrial-process measurement, control and automation“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 62382:2013. The following dates are fixed: latest date by which the document has to be implemented at national level

13、by publication of an identical national standard or by endorsement (dop) 2013-09-13 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2015-12-13 This document supersedes EN 62382:2007. EN 62382:2013 includes the following significant technical chang

14、es with respect to EN 62382:2007: - The definition of the documents mentioned in the standards is in accordance with EN 62708 1): Documents for electrical and instrumentation projects in the process industry. - Subclause 6.3 has been revised. Attention is drawn to the possibility that some of the el

15、ements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 62382:2012 was approved by CENELEC as a European Standard without any modificatio

16、n. 1)Under consideration. BS EN 62382:2013- 3 - EN 62382:2013 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its

17、 application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD appli

18、es. Publication Year Title EN/HD Year IEC 61131 Series Programmable controllers EN 61131 Series IEC 62337 - Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones EN 62337 - IEC 62424 - Representation of process control engineering -

19、 Requests in P it is the last systematic check before mechanical completion to ensure that: all E all instrumentation and equipment is delivered according to the design specifications if not already verified during FAT or quality check during equipment receiving; installation has occurred in accorda

20、nce to engineering documents, applicable codes and local regulations; loop functionality is correct. This provides that: in a project, the quality check for E the base for the commissioning phase which consists of the following phases: a) cold commissioning phase during which functional testing of e

21、quipment and facilities, using test media such as water or inert substances, takes place; b) hot commissioning (chemical start-up) phase during which activities associated with the testing and operation of equipment using the actual process chemicals (initial start-up of process) are performed. The

22、main activities in the cold and hot commissioning phases are system verification tuning of loops and instruments and control schemes. 5 Loop check content 5.1 Included activities The loop check includes the following elements of a “single loop“ (sensor and/or actuator). Hardware components: the inst

23、alled instruments or components in the field or in their final destination; IEC 2057/06 BS EN 62382:2013 10 62382 IEC:2012 the equipment in E hard wired functionality between sensor and actuator loops (if applicable); the input and output (if applicable) cards of process control systems. The basic s

24、oftware components (including the graphic faceplates, base level alarms and switch points, basic interlocking and basic analogue control) to test the field devices. The loop check uses the basic graphics/faceplates of the control system (see Figure 2). Note that primary inputs and outputs may be con

25、nected not only to DCS but also to ESD, PLC, unit controllers and other subsystems. They all are visualized on DCS. The actual loop check involves the three following phases (see details in Clause 6): a) Documentation checkout Check for the completeness and consistency of loop documents, including a

26、ny documents from the installation or FAT. b) Visual inspection of loop devices for correct installation and tagging. c) Function check A testing device is used to exercise all the components of the loop (including hardware, wiring and software). It checks that all the components function correctly

27、and that the DCS or panel readouts are accurate. 1)Check of the operational configuration is completed during cold commissioning or hot commissioning. Figure 2 Loop components During the loop check the following three types of deficiencies can be found: d) Installation failures Installation failures

28、 are discrepancies with the specified hardware or the method of installation (wrong installation, wrong instruments, etc.). The construction contractor should fix these problems. e) Configuration failures IEC 2124/12 BS EN 62382:201362382 IEC:2012 11 Configuration failures are discrepancies with the

29、 original software specification. The programming contractor or E etc.) These problems should be corrected by E other factory acceptance tests performed at the contractor or vendors factories; other software checkout activities (FAT,etc.); detailed construction and mechanical inspections performed d

30、uring the construction phase: cable testing during construction (Hipot, Meggering, etc.); point-to-point wiring checks; the testing of the internal workings of package units (i.e. process subunits, machinery, complex analysers, etc.) is excluded; only the I/O testing of this equipment is included in

31、 the loop check; activities belonging to the commissioning phase: tuning of loops, instruments and control schemes (for example, calibrating of level transmitters by filling tanks; verification of complex control schemes; tuning of continuous control schemes; etc.). 6 Loop check procedure 6.1 Docume

32、ntation check The documentation check consists of the following activities. The checkout of the loop should first establish that all documentation pertaining to that loop is available, consistent and correctly labelled if the loop is a safety, quality or environmental loop. The pertinent documentati

33、on shall, as a minimum, contain a loop diagram and a specification containing all calibration and functional data necessary to verify the correct operation of the loop (loop sheet). 6.2 Visual inspection The visual inspection consists of the following activities. The installation should be visually

34、checked against the documents to ensure that the correct instruments were installed and that the installation is in accordance with the hardware specifications and loop diagrams/circuit diagrams. Valves and flowmeters are checked for correct installation with the direction of flow. Can local instrum

35、entation be easily read? Are all the elements of the loop available, accessible, labelled and installed in a clean and neat manner (including junction boxes, panels, cabinets, racks)? Is the tagging clear and unambiguous (no danger of false interpretation)? BS EN 62382:2013 12 62382 IEC:2012 Are the

36、 field elements adequately protected from mechanical or environmental damage? 6.3 Function check 6.3.1 General The function checks concerning field devices are ideally performed in well defined blocks (related technical blocks like process units or related racks in E checking of behaviour of the liv

37、e list (fieldbus). 6.3.3 Actuators Functional checking of actuators is as follows. Checking of tag number and parameters. If the loop has an analogue output, the actuator should be observed to verify that it follows the incremental output changes within a specified tolerance. Simulation of an actuat

38、or failure to verify the correct failure reaction. Simulation of a limit switch failure, checking of failure reaction in DCS. Disconnection of actuator, checking of the failsafe position and the failure reaction in DCS. Reconnection of actuator, checking if device is correctly and automatically init

39、iated; checking of behaviour of the live list (fieldbus). Disconnection of air supply and checking of failsafe behaviour. 6.3.4 Motor loops Functional checking of motor loops is as follows. Checking of parameters in motor protection device, compare with motor data Simulation of motor protection devi

40、ce signals to verify correct readout in DCS. Simulation of motor protection device failure and checking of correct reaction in DCS. Checking of correct operation with motor protection device in test mode and removed motor fuses Checking of correct function of local ON/OFF switches BS EN 62382:201362

41、382 IEC:2012 13 6.3.5 Inter-loops The check of inter-loop functionality (like analogue control loops or interlock functions) is preferably done for integrated units after a successful checkout of the separate sensor and actuator loop. This is most effectively completed during cold commissioning. IMP

42、ORTANT A recheck is required for E b) loop sheet; c) loop diagram; function or logic diagram d) trip point list and configuration parameter list; e) test reports; f) calculation and documents (i.e., intrinsic safety); g) certificates, if any (i.e., motor megger checks or point-to-point checks) from

43、the construction phase are available, should also be included as part of the documentation package. All project, safety, code, local regulations/law-related documents as required by the specific project should be available. 7.2 Test sheets The following annexes or PC tools (Excel files) contain exam

44、ples of test reports per loop type. Test report for analogue input loop Annex A Test report for binary input loop Annex B Test report for analogue output loop (control valve) Annex C Test report for binary output loop (on/off valve) Annex D Test report for motors and variable frequency drives Annex

45、E 7.3 Documents generated upon completion of loop check The following documents shall be generated. Marked-up E shall include a clear problem description; may require engineering involvement) PR = Pass after repair (repair action by checkout/repair crew required) 8 Quality assurance The test reports

46、 are drafted in such a way that all relevant items are covered at least once. BS EN 62382:201362382 IEC:2012 15 Quality is guaranteed by the following measures: The loop check is always performed in the same manner (independent of the particular tester). Test reports are updated with the latest info

47、rmation. The testers confirm with their signature that a complete loop check agrees with the test procedures. 9 Safety aspects For safety installations, extra checklists and working plans are set up in addition to the normal loop-check procedure. These documents typically describe a very detailed ch

48、eck procedure and are periodically repeated after production start-up. BS EN 62382:2013 16 62382 IEC:2012 Annex A (informative) Test report for analogue input loop Instrument type:1. Documentation check (Italics denote: normally not present)P PR FDate PCS specification HW present Wiring diagram pres

49、ent Name Instrument certificates present Test sheet SW-FAT present SignatureRelease of construction present PCS Specification SW present2. Visual inspectionAre the elements of the loop complete, coded, installed in a clean and neat manner? P PR FCable glands and connections tight? Date Name Signature3. Function checkP PR FDate Name SignatureAccept. error of span %Accept. error of meas. % 1.5 Span -30 200 CCalibratio