EN 62395-1-2013 en Electrical resistance trace heating systems for industrial and commercial applications - Part 1 General and testing requirements.pdf

1、BSI Standards PublicationElectrical resistance trace heating systems for industrial and commercial applicationsPart 1: General and testing requirementsBS EN 62395-1:2013National forewordThis British Standard is the UK implementation of EN 62395-1:2013. It is identical to IEC 62395-1:2013. It superse

2、des BS EN 62395-1:2006 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PEL/27, Electroheating.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary

3、 provisions ofa contract. Users are responsible for its correct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 77527 7ICS 25.180.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was publ

4、ished under the authority of theStandards Policy and Strategy Committee on 31 December 2013.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 62395-1:2013EUROPEAN STANDARD EN 62395-1 NORME EUROPENNE EUROPISCHE NORM December 2013 CENELEC European Committee for Elec

5、trotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B - 1000 Brussels 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC membe

6、rs. Ref. No. EN 62395-1:2013 E ICS 25.180.10 Supersedes EN 62395-1:2006 English version Electrical resistance trace heating systems for industrial and commercial applications - Part 1: General and testing requirements (IEC 62395-1:2013) Systmes de traage par rsistance lectrique pour applications ind

7、ustrielles et commerciales - Partie 1: Exigences gnrales et dessai (CEI 62395-1:2013) Elektrische Widerstands-Begleitheizungen fr industrielle und gewerbliche Zwecke - Teil 1: Allgemeine Anforderungen und Prfanforderungen (IEC 62395-1:2013) This European Standard was approved by CENELEC on 2013-10-1

8、4. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtain

9、ed on application to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to

10、the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,

11、Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 62395-1:2013EN 62395-1:2013 - 2 - Foreword The text of document 27/926/FDIS, future edition

12、 2 of IEC 62395-1, prepared by IEC/TC 27 “Industrial electroheating and electromagnetic processing“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 62395-1:2013. The following dates are fixed: latest date by which the document has to be implemented at national level by p

13、ublication of an identical national standard or by endorsement (dop) 2014-07-14 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2016-10-14 This document supersedes EN 62395-1:2006. EN 62395-1:2013 includes the following significant technical chang

14、es with respect to EN 62395-1:2006: - tests have been added for trace heating on sprinkler systems; - the flammability test has been changed to align with the latest draft of future IEC/IEEE 60079-30-1 1); - a supplementary test has been added for the verification of sheath temperature using trace h

15、eating mounted on a plate fixture. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. This standard covers the Principle Elements of the

16、Safety Objectives for Electrical Equipment Designed for Use within Certain Voltage Limits (LVD - 2006/95/EC). Endorsement notice The text of the International Standard IEC 62395-1:2013 was approved by CENELEC as a European Standard without any modification. 1)Under consideration. BS EN 62395-1:2013-

17、 3 - EN 62395-1:2013 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only

18、the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC

19、 60068-2-5 - Environmental testing - Part 2-5: Tests - Test Sa: Simulated solar radiation at ground level and guidance for solar radiation testing EN 60068-2-5 - IEC 60519-1 - Safety in electroheating installations - Part 1: General requirements EN 60519-1 - IEC 60519-10 - Safety in electroheating i

20、nstallations - Part 10: Particular requirements for electrical resistance trace heating systems for industrial and commercial applications EN 60519-10 - IEC 62395-2 2013 Electrical resistance trace heating systems for industrial and commercial applications - Part 2: Application guide for system desi

21、gn, installation and maintenance EN 62395-2 2013 ASTM D 5025-05 - Standard Specification for Laboratory Burner Used for Small-Scale Burning Tests on Plastic Materials ASTM D 5207-09 - Standard Practice for Confirmation of 20-mm (50-W) and 125-mm (500-W) Test Flames for Small-Scale Burning Tests on P

22、lastic Materials BS EN 62395-1:2013 2 62395-1 IEC:2013 CONTENTS INTRODUCTION . 6 1 Scope . 7 2 Normative references . 8 3 Terms and definitions . 8 4 General requirements . 13 4.1 General . 13 4.2 Electrically conductive covering . 13 4.3 Electrical circuit protection requirements for branch circuit

23、s 13 4.4 Temperature requirements 14 General . 14 4.4.1Stabilized design . 14 4.4.2Controlled design 14 4.4.35 Testing . 14 5.1 Type tests General . 14 5.2 Type tests All applications 14 Dielectric test 14 5.2.1Electrical insulation resistance test 15 5.2.2Flammability test . 16 5.2.3Room temperatur

24、e impact test . 17 5.2.4Minimum temperature impact test 19 5.2.5Deformation test 20 5.2.6Cold bend test . 21 5.2.7Water resistance test . 22 5.2.8Integral components resistance to water test . 22 5.2.9Verification of rated output . 23 5.2.10Thermal stability of electrical insulating material 25 5.2.

25、11Thermal performance test for parallel trace heaters . 26 5.2.12Determination of maximum sheath temperature . 27 5.2.13Verification of start-up current . 34 5.2.14Verification of the electrical resistance of the electrically conductive 5.2.15covering 34 Strain relief test for connections (terminati

26、ons) 34 5.2.165.3 Type tests Additional tests for outdoor exposed surface heating installations without thermal insulation 35 Verification of rated output . 35 5.3.1Determination of maximum sheath temperature . 35 5.3.2Increased moisture resistance test 35 5.3.3UV test 35 5.3.4Resistance to cutting

27、test 35 5.3.5Abrasion test . 35 5.3.6Tension test . 36 5.3.7Rail system voltage spike test . 36 5.3.8Rail system over-voltage test . 37 5.3.95.4 Type tests Additional tests and test modifications for embedded heating applications . 37 Verification of rated output . 37 5.4.1BS EN 62395-1:201362395-1

28、IEC:2013 3 Determination of maximum sheath temperature . 37 5.4.2Resistance to cutting test 37 5.4.3Flammability test . 37 5.4.45.5 Type tests Additional tests for applications of trace heating internal to conduit and piping . 37 Verification of rated output . 37 5.5.1Determination of maximum sheath

29、 temperature . 37 5.5.2Increased moisture resistance test 37 5.5.3Pull-strength test . 38 5.5.45.6 Type tests Additional requirements for sprinkler systems 38 Normal and abnormal operation test 38 5.6.1Normal operation test 38 5.6.2Abnormal operation test . 41 5.6.35.7 Routine tests . 41 Dielectric

30、test 41 5.7.1Verification of rated output . 41 5.7.26 Marking 41 6.1 General . 41 6.2 Product markings 42 7 Installation instructions . 42 Bibliography 44 Figure 1 Flammability test 17 Figure 2 Room temperature impact test . 18 Figure 3 Example of room temperature impact test apparatus 19 Figure 4 E

31、xample of minimum temperature impact test apparatus 20 Figure 5 Cold bend test 22 Figure 6 Moisture resistance test . 23 Figure 7 Verification of rated output . 25 Figure 8 Pipe fixture. 29 Figure 9 Plate fixture 30 Figure 10 Plate fixture when trace heaters are allowed to touch . 31 Figure 11 Maxim

32、um sheath temperature using the product approach . 34 Figure 12 Abrasion test 36 Figure 13 Sprinkler system temperature control test branch line arrangement . 39 Figure 14 Sprinkler system temperature control test branch line alternative arrangement . 40 Figure 15 Sprinkler system temperature contro

33、l test supply pipe arrangement 40 Table 1 Test voltages for the dielectric test 15 Table 2 Product marking 42 BS EN 62395-1:2013 6 62395-1 IEC:2013 INTRODUCTION IEC 62395-1 provides the essential requirements and testing appropriate to electrical resistance trace heating equipment used in industrial

34、 and commercial applications. While some of this work already exists in national or international standards, this standard has collated much of this existing work and added considerably to it. IEC 62395-2 provides detailed recommendations for the system design, installation and maintenance of electr

35、ic trace heating systems in industrial and commercial applications. It is the objective of IEC 62395 that, when in normal use, electrical trace heating systems operate safely under their defined conditions of use, by a) employing heaters of the appropriate construction and meeting the test criteria

36、detailed in IEC 62395-1. The construction includes a metallic sheath, braid, screen or equivalent electrically conductive covering; b) operating at safe temperatures when designed, installed, and maintained in accordance with IEC 62395-2. c) having at least the minimum levels of overcurrent and eart

37、h-fault protection required in IEC 62395-1 and IEC 62395-2. BS EN 62395-1:201362395-1 IEC:2013 7 ELECTRICAL RESISTANCE TRACE HEATING SYSTEMS FOR INDUSTRIAL AND COMMERCIAL APPLICATIONS Part 1: General and testing requirements 1 Scope This part of IEC 62395 specifies requirements for electrical resist

38、ance trace heating systems and includes general test requirements. This standard pertains to trace heating systems that may comprise either factory-fabricated or field-assembled (work-site) units, and which may be series and parallel trace heaters or surface heaters (heater pads and heater panels) t

39、hat have been assembled and/or terminated in accordance with the manufacturers instructions. This standard also includes requirements for termination assemblies and control methods used with trace heating systems. This standard provides the essential requirements and testing appropriate to electrica

40、l resistance trace heating equipment used in industrial and commercial applications. The products certified according to this standard are intended to be installed by persons who are suitably trained in the techniques required and that only trained personnel carry out especially critical work, such

41、as the installation of connections and terminations. Installations are intended to be carried out under the supervision of a qualified person who has undergone supplementary training in electric trace heating systems. This standard does not include or provide for any applications in potentially expl

42、osive atmospheres. This standard does not cover induction, impedance or skin effect heating. Trace heating systems can be grouped into different types of applications and the different conditions found during and after installation necessitate different requirements for testing. Trace heating system

43、s are usually certified for a specific type of installation or application. Typical applications for the different types of installation include, but are not limited to: a) installations of trace heating for surface heating on pipes, vessels and associated equipment applications include: freeze prot

44、ection and temperature maintenance; hot water lines; oil and chemical lines; sprinkler system mains and supply piping; b) outdoor exposed area installations of trace heating applications include: roof de-icing; gutter and down-spout de-icing; catch basins and drains; rail heating2; 2Further evaluati

45、on may be required to address application specific conditions such as fluctuations in impressed voltage and voltage spikes. BS EN 62395-1:2013 8 62395-1 IEC:2013 c) installation with embedded trace heating applications include: snow melting; frost heave protection; floor warming; energy storage syst

46、ems; door frames; d) installations of trace heating internal to conduit and piping applications include: snow melting in conduit; frost heave protection in conduit; floor warming in conduit; energy storage systems in conduit; internal trace heating for freeze protection of potable water lines; enclo

47、sed drains and culverts. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docu

48、ment (including any amendments) applies. IEC 60068-2-5, Environmental testing Part 2-5: Tests Test Sa: Simulated solar radiation at ground level and guidance for solar radiation testing IEC 60519-1, Safety in electroheating installations Part 1: General requirements IEC 60519-10, Safety in electrohe

49、ating installations Part 10: Particular requirements for electrical resistance trace heating systems for industrial and commercial applications IEC 62395-2:2013, Electrical resistance trace heating systems for industrial and commercial applications Part 2: Application guide for system design, installation and maintenance ASTM D 5025-05, Standard Specification for Laboratory Burner Used for Small-Scale Bu