EN ISO 3452-1-2013 en Non-destructive testing - Penetrant testing - Part 1 General principles《无损检测 渗透性检测 第1部分 通用原则》.pdf

1、BSI Standards PublicationBS EN ISO 3452-1:2013Incorporating corrigendum June 2014BS EN ISO 3452-1:2013Non-destructive testing Penetrant testingPart 1: General principlesBS EN ISO 3452-1:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 3452-1:2013. It sup

2、ersedes BS EN 571-1:1997 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee WEE/46, Non-destructive testing.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all

3、the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.ISBN 978 0 580 86984 6ICS 19.100This British Standard was published under the authority of the Standards Policy and Strategy Comm

4、ittee on 31 July 2013. The British Standards Institution 2014. Published by BSI Standards Limited 2014Amendments/corrigenda issued since publicationDate Text affected31 July 2014 CEN correction notice 21 May 2014 implements ISO corrected text 1 May 2014: Footnote inserted in Table 1 and flowchart up

5、dated in Annex AEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3452-1 June 2013 ICS 19.100 Supersedes EN 571-1:1997English Version Non-destructive testing - Penetrant testing - Part 1: General principles (ISO 3452-1:2013, Corrected version 2014-05-01) Essais non destructifs - Examen par re

6、ssuage - Partie 1: Principes gnraux (ISO 3452-1:2013, Version corrige 2014-05-01) Zerstrungsfreie Prfung - Eindringprfung - Teil 1: Allgemeine Grundlagen (ISO 3452-1:2013, korrigierte Fassung 2014-05-01) This European Standard was approved by CEN on 14 March 2013. CEN members are bound to comply wit

7、h the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Manag

8、ement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same sta

9、tus as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malt

10、a, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN

11、 All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 3452-1:2013 EEN ISO 3452-1:2013 (E)3 ForewordThis document (EN ISO 3452-1:2013) has been prepared by Technical Committee CEN/TC 138 “Non-destructive testing“, the secretariat of whic

12、h is held by AFNOR, in collaboration with Technical CommitteeISO/TC 135 “Non-destructive testing“.This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2013, and conflicting national standards

13、shall be withdrawn at the latest by December 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights.This document supersedes EN 571-1:19

14、97. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France,

15、 Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.Endorsement noticeThe text of ISO 3452-1:2013 has been approved by CEN as EN ISO 345

16、2-1:2013 without any modification.BS EN ISO 3452-1:2013The text of ISO 3452-1:2013, Corrected version 2014-05-01 has been approved by CEN as EN ISO 3452-1:2013 without any modification. ISO 2013Non-destructive testing Penetrant testing Part 1: General principlesEssais non destructifs Examen par ress

17、uage Partie 1: Principes gnrauxINTERNATIONAL STANDARDISO3452-1Second edition2013-06-01Reference numberISO 3452-1:2013(E)Corrected version2014-05-01ISO 3452-1:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this pu

18、blication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the co

19、untry of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandISO 3452-1:2013(E) ISO 2013 All rights reserved iiiContents PageForeword iv1 Scope . 12 Normative references 13 Terms a

20、nd definitions . 14 Safety precautions 15 General principles . 25.1 Personnel . 25.2 Description of the method 25.3 Process sequence 25.4 Equipment . 35.5 Effectiveness . 36 Products, sensitivity and designation 36.1 Product family . 36.2 Testing products 36.3 Sensitivity 36.4 Designation 37 Compati

21、bility of testing materials with the part(s) to be tested 47.1 General . 47.2 Compatibility of penetrant testing products . 47.3 Compatibility of penetrant testing materials with parts under examination. 48 Test procedure 58.1 Written test procedure . 58.2 Precleaning . 58.3 Temperature 58.4 Applica

22、tion of penetrant . 58.5 Excess penetrant removal . 68.6 Application of developer 78.7 Inspection 98.8 Postcleaning and protection . 108.9 Retesting 109 Test report 10Annex A (normative) Main stages of penetrant examination 12Annex B (normative) Process and control tests .13Annex C (informative) Exa

23、mple test report 21Bibliography .22BS EN ISO 3452-1:2013ISO 3452-1:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO tec

24、hnical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closel

25、y with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria nee

26、ded for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights

27、. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this documen

28、t is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (T

29、BT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC ISO 3452-1 was prepared by the European Committee for Standardization (CEN) Technical Committee CEN/TC 138, Non-destructive testing, in collaboration with ISO Technical Committee ISO/

30、TC 135, Non-destructive testing, Subcommittee SC 2, Surface methods, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).This second edition cancels and replaces the first edition (ISO 3452-1:2008) which has been technically revised. Changes from the firs

31、t edition include a table referring to the testing products.This corrected version of ISO 3452:2013 incorporates the following corrections: a footnote has been added to Table 1; the flowchart of Annex A has been modified.ISO 3452 consists of the following parts, under the general title Non-destructi

32、ve testing Penetrant testing: Part 1: General principles Part 2: Testing of penetrant materials Part 3: Reference test blocks Part 4: Equipment Part 5: Penetrant testing at temperatures higher than 50 C Part 6: Penetrant testing at temperatures lower than 10 Civ ISO 2013 All rights reservedBS EN ISO

33、 3452-1:2013INTERNATIONAL STANDARD ISO 3452-1:2013(E)Non-destructive testing Penetrant testing Part 1: General principles1 ScopeThis part of ISO 3452 specifies a method of penetrant testing used to detect discontinuities, e.g. cracks, laps, folds, porosity and lack of fusion, which are open to the s

34、urface of the material to be tested. It is mainly applied to metallic materials, but can also be performed on other materials, provided that they are inert to the test media and not excessively porous (castings, forgings, welds, ceramics, etc.)It also includes requirements for process and control te

35、sting, but is not intended to be used for acceptance criteria and gives neither information relating to the suitability of individual test systems for specific applications nor requirements for test equipment.NOTE 1 Methods for determining and monitoring the essential properties of penetrant testing

36、 products to be used are specified in ISO 3452-2 and ISO 3452-3.NOTE 2 The term discontinuity is used in this part of ISO 3452 in the sense that no evaluation concerning acceptability or non-acceptability is included.2 Normative referencesThe following documents, in whole or in part, are normatively

37、 referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3059, Non-destructive testing Penetrant testing and magnetic part

38、icle testing - Viewing conditionsISO 3452-2, Non-destructive testing Penetrant testing Part 2: Testing of penetrant materialsISO 3452-3, Non-destructive testing Penetrant testing Part 3: Reference test blocksISO 3452-4, Non-destructive testing Penetrant testing Part 4: EquipmentISO 3452-5, Non-destr

39、uctive testing Penetrant testing Part 5: Penetrant testing at temperatures higher than 50 degrees CISO 3452-6, Non-destructive testing Penetrant testing Part 6: Penetrant testing at temperatures lower than 10 degrees CISO 12706, Non-destructive testing Penetrant testing Vocabulary3 Terms and definit

40、ionsFor the purposes of this document, the terms and definitions given in ISO 12706 apply.4 Safety precautionsAs penetrant inspection techniques often require the use of harmful, flammable and/or volatile materials, certain precautions shall be taken. ISO 2013 All rights reserved 1BS EN ISO 3452-1:2

41、013ISO 3452-1:2013(E)Prolonged or repeated contact of these materials with the skin or any mucous membrane should be avoided. Working areas shall be adequately ventilated and sited away from sources of heat, sparks or naked flames in accordance with local regulations.The penetrant testing products a

42、nd equipment shall be used with care and always in compliance with the instructions supplied by the manufacturer.When using filtered UV-A sources, care shall be taken to ensure that unfiltered radiation from the UV-A source does not directly reach the eyes of the operators. Whether it forms an integ

43、ral part of the lamp or is a separate component, the UV-A filter shall always be maintained in good condition.In addition to the need to follow legislation (e.g. Directive 2006/25/EC), care shall be taken to ensure the safe implementation of the method.5 General principles5.1 PersonnelTesting shall

44、be carried out by proficient, suitably trained and qualified personnel and, where applicable, shall be supervised by competent personnel nominated by the employer or, by delegation of the employer, the inspection company in charge of testing. To demonstrate appropriate qualification it is recommende

45、d that personnel be certified according to ISO 9712 or an equivalent formalized system. Operating authorization for qualified persons shall be issued by the employer in accordance with a written procedure. Non-destructive testing (NDT) operations, unless otherwise agreed, shall be authorized by a co

46、mpetent and qualified NDT supervisory individual (Level 3 or equivalent) approved by the employer.5.2 Description of the methodPrior to penetrant testing the surface to be inspected shall be cleaned and dried. Suitable penetrants are then applied to the test area and enter into discontinuities open

47、to the surface. After the appropriate penetration time has elapsed the excess penetrant is removed from the surface and the developer applied. The developer absorbs the penetrant that has entered and remains in the discontinuities and may give a clearly visible enhanced indication of the discontinui

48、ty.Should complementary NDT be required, the penetrant inspection shall be performed first, unless otherwise agreed upon between the contracting parties, so as not to introduce contaminants into open discontinuities. If penetrant inspection is used following another NDT technique, the surface shall

49、be cleaned carefully to remove contaminants before application.5.3 Process sequenceTesting generally proceeds through the following stages:a) preparation and precleaning (see 8.2);b) application of penetrant (see 8.4);c) excess penetrant removal (see 8.5);d) application of developer (see 8.6);e) inspection (see 8.7);f) recording (see 8.7.4);g) postcleaning (see 8.8.1).See Annex A.2 ISO 2013 All rights reservedBS EN ISO 3452-1:2013ISO 3452-1:2013(E)5.4 EquipmentThe equipment used for carrying out penetrant