EN ISO 3452-3-2013 en Non-destructive testing - Penetrant testing - Part 3 Reference test blocks《无损检测 渗透测试 第3部分 参考试块》.pdf

1、BSI Standards PublicationBS EN ISO 3452-3:2013Non-destructive testing Penetrant testingPart 3: Reference test blocks (ISO3452-3:2013)BS EN ISO 3452-3:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO3452-3:2013. It supersedes BS EN ISO 3452-3:1999 which i

2、swithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee WEE/46, Non-destructive testing.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contra

3、ct. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 78225 1ICS 19.100Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority

4、of theStandards Policy and Strategy Committee on 30 November 2013.Amendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3452-3 November 2013 ICS 19.100 Supersedes EN ISO 3452-3:1998English Version Non-destructive testing - Penetrant testing - P

5、art 3: Reference test blocks (ISO 3452-3:2013) Essais non destructifs - Examen par ressuage - Partie 3: Pices de rfrence (ISO 3452-3:2013) Zerstrungsfreie Prfung - Eindringprfung - Teil 3: Kontrollkrper (ISO 3452-3:2013) This European Standard was approved by CEN on 19 October 2013. CEN members are

6、bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to th

7、e CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Cent

8、re has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

9、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-100

10、0 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 3452-3:2013 EBS EN ISO 3452-3:2013EN ISO 3452-3:2013 (E) 3 Foreword This document (EN ISO 3452-3:2013) has been prepared by Technical Committee CEN/TC 138 “Non-des

11、tructive testing“, the secretariat of which is held by AFNOR, in collaboration with Technical Committee ISO/TC 135 “Non-destructive testing“. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 20

12、14, and conflicting national standards shall be withdrawn at the latest by May 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. T

13、his document supersedes EN ISO 3452-3:1998. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former

14、 Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 3452-3:2

15、013 has been approved by CEN as EN ISO 3452-3:2013 without any modification. BS EN ISO 3452-3:2013ISO 3452-3:2013(E) ISO 2013 All rights reserved iiiContents PageForeword iv1 Scope . 12 Normative references 13 Description of reference blocks 14 Type 1 reference block design and dimensions . 15 Type

16、2 reference block design and dimensions . 25.1 Design . 25.2 Measurement 56 Identification 5Bibliography 6BS EN ISO 3452-3:2013ISO 3452-3:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of pr

17、eparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, i

18、n liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IE

19、C Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that so

20、me of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declar

21、ations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about IS

22、Os adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 135, Non-destructive testing, Subcommittee SC 2, and by Technical Committee CEN/TC 138, Non-destructive testing

23、 in collaboration.This second edition cancels and replaces the first edition (ISO 3452-3:1998), which has been technically revised. It also incorporates the Technical Corrigendum, ISO 3452-3:1998/Cor 1:2001.ISO 3452 consists of the following parts, under the general title Non-destructive testing Pen

24、etrant testing: Part 1: General principles Part 2: Testing of penetrant materials Part 3: Reference test blocks Part 4: Equipment Part 5: Penetrant testing at temperatures higher than 50 C Part 6: Penetrant testing at temperatures lower than 10 Civ ISO 2013 All rights reservedBS EN ISO 3452-3:2013IN

25、TERNATIONAL STANDARD ISO 3452-3:2013(E)Non-destructive testing Penetrant testing Part 3: Reference test blocks1 ScopeThis International Standard describes two types of reference blocks: Type 1 reference blocks are used to determine the sensitivity levels of both fluorescent and colour contrast penet

26、rant product families; Type 2 reference blocks are used for routine assessment of the performance of both fluorescent and colour contrast penetrant testing.The reference blocks are to be used in accordance with part 1 of this International Standard.2 Normative referencesThe following referenced docu

27、ments, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.EN 10088-1, Stainless stee

28、ls Part 1: List of standard stainless steelsEN 10204, Metallic products Types of inspection documentsISO 4957, Tool steelsISO 10474, Steel and steel products Inspection documentsISO 15510, Stainless steels Chemical composition3 Description of reference blocksThe Type 1 reference block consists of a

29、set of four nickel-chrome plated panels with 10 m, 20 m, 30 m and 50 m thickness of plating, respectively. The 10 m, 20 m, 30 m and 50 m panels can be used for determination of the sensitivity of fluorescent penetrant systems. The sensitivity of colour contrast penetrant systems is determined using

30、the 30 m and 50 m panels.The Type 2 reference block consists of a single panel of which one half has been plated with electroless nickel and a thin layer of chromium and the other half prepared to achieve areas of specific roughness. The plated side exhibits five star-shaped discontinuities.4 Type 1

31、 reference block design and dimensionsThe Type 1 panels are rectangular in shape with typical dimensions of 35 mm 100 mm 2 mm (see Figure 1). Each panel consists of a uniform layer of nickel-chromium plated on to a brass base, the thickness of nickel-chromium being 10 m, 20 m, 30 m and 50 m respecti

32、vely. Transverse cracks are made in each panel by stretching the panels in the longitudinal direction. The width to depth ratio of each crack should be approximately 1:20. ISO 2013 All rights reserved 1BS EN ISO 3452-3:2013ISO 3452-3:2013(E)Dimensions in millimetresKey1 Transverse cracks2 Nickel chr

33、omium plating, thickness 10 m, 20 m, 30 m or 50 mFigure 1 Test panel, reference block Type 1 (schematic)5 Type 2 reference block design and dimensions5.1 Design5.1.1 GeneralThe test panel (see Figure 2) is rectangular in shape with dimensions of 155 mm 50 mm 2,5 mm.NOTE All dimensional tolerances ar

34、e 10 % unless otherwise stated.The base material is a stainless steel type X2 Cr Ni Mo 17-12-3 according to EN 10088-1 and ISO 15510 with initial hardness of HV 20 = 150 10 or equivalent.2 ISO 2013 All rights reservedBS EN ISO 3452-3:2013ISO 3452-3:2013(E)Dimensions in millimetresFigure 2 Reference

35、block Type 25.1.2 Rinsability areaFor checking the rinsability of penetrants, four adjacent areas sized 25 mm by 35 mm are produced down on one half of the test surface of the panel with roughnesses of Ra= 2,5 m, Ra= 5 m, Ra= 10 m and Ra= 15 m (see Figure 2).The area with Ra= 2,5 m may be produced b

36、y sand blasting and the other areas by electroerosion.5.1.3 Defect area5.1.3.1 GeneralThe defect area is located on the other half of the test surface of the panel (see Figure 2).5.1.3.2 PlatingA 60 m 3 m thickness of electroless nickel shall be plated on to the test surface of the panel to achieve

37、a hardness value ranging from HV 0,2 = 500 to 600. ISO 2013 All rights reserved 3BS EN ISO 3452-3:2013ISO 3452-3:2013(E)The nickel layer shall be plated with a thin layer of hard chromium of 0,5 m to 1,5 m thickness. The panel shall then be heat treated to achieve a hardness value ranging from HV 0,

38、3 = 900 to 1 000 by, for example, heating at 405 C for 70 min. The roughness Raof the chromium plating shall be 1,2 m to 1,6 m.5.1.3.3 Artificial defect productionFive equidistant indentations shall be made under loads typically in the range 2 kN to 8 kN on the reverse side of the test surface (plat

39、ed area).For example, the production of the five artificial defects may be made using the following Table 1.Table 1 Defect numberDefect 1 2 3 4 5Applied force, kN 2,0 3,5 5,0 6,5 8,0The indentations for artificial defect production are made using a compression machine (120 kN capacity) or an appropr

40、iate Vickers hardness machine fitted with a hemispherical indentor.Details of the specific indentor are given in Figure 3. The indentations are made using a speed loading of 0,05 kN/s and a speed unloading of 0,5 kN/s with continuous application of the load.Dimensions in millimetresFigure 3 Hemisphe

41、rical indentorSteel designation: 90 MnCrV8 according to ISO 4957 at quenched and tempered condition or equivalent quality of hardness HRC 53 to 62.The five indentations shall be uniformly spaced and in size order, the smallest being adjacent to the least rough area.The artificial defects shall lie w

42、ithin circles having the diameters given in Table 2.4 ISO 2013 All rights reservedBS EN ISO 3452-3:2013ISO 3452-3:2013(E)Table 2 Typical diameter of crack areasDefect number Typical (diameter) dimensions (mm)1 32 3,53 44 4,55 5,55.2 MeasurementThe size of each defect is determined optically at its m

43、aximum diameter using calibrated scales.A certificate, Type 3.1 according to ISO 10474 or EN 10204, giving the actual measured values of the five artificial defects and the roughnesses of the four rinsability areas shall accompany each reference block.6 IdentificationEach Type 1 reference block (set

44、 of panels) shall be identified with ISO 3452-3 followed by the identification of the supplier and a serial number. Each Type 2 reference block shall be identified with ISO 3452-3 followed the identification of the supplier and by serial number.A declaration stating conformance to ISO 3452-3 and in

45、line with ISO 10474 or EN 10204 Type 3.1 shall accompany each test block. ISO 2013 All rights reserved 5BS EN ISO 3452-3:2013ISO 3452-3:2013(E)Bibliography1 EN 10027-1, Designation systems for steel Part 1: Steel names, principal symbols6 ISO 2013 All rights reservedBS EN ISO 3452-3:2013This page de

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