EN ISO 3834-1-2005 en Quality requirements for fusion welding of metallic materials - Part 1 Criteria for the selection of the appropriate level of quality requirements《金属材料的熔化焊质量要.pdf

1、BRITISH STANDARDBS EN ISO 3834-1:2005Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirementsThe European Standard EN ISO 3834-1:2005 has the status of a British StandardICS 25.160.01g49g50g3g38g50g51g60g44g49g4

2、2g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN ISO 3834-1:2005This British Standard was published under the authority of the Standards Policy and Strategy Committee on 1

3、9 January 2006 BSI 19 January 2006ISBN 0 580 47624 3National forewordThis British Standard is the official English language version of EN ISO 3834-1:2005. It is identical with ISO 3834-1:2005. It supersedes BS EN 729-1:1995 which is withdrawn.The UK participation in its preparation was entrusted to

4、Technical Committee WEE/-/1, Briefing committee for welding, which has the responsibility to: aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor relate

5、d international and European developments and promulgate them in the UK.A list of organizations represented on this committee can be obtained on request to its secretary.Cross-referencesThe British Standards which implement international or European publications referred to in this document may be f

6、ound in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are res

7、ponsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.Summary of pagesThis document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to v, a blank

8、 page, pages 1 to 7 and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3834-1 December 2005 ICS 25.160.01 Supersedes EN 729-

9、1:1994English Version Quality requirements for fusion welding of metallic materials - Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1:2005) Exigences de qualit en soudage par fusion des matriaux mtalliques - Partie 1: Critres pour la slection du niveau

10、 appropri dexigences de qualit (ISO 3834-1:2005) Qualittsanforderungen fr das Schmelzschweien von metallischen Werkstoffen - Teil 1: Kriterien fr die Auswahl der geeigneten Stufe der Qualittsanforderungen (ISO 3834-1:2005) This European Standard was approved by CEN on 28 October 2005. CEN members ar

11、e bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to

12、the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same st

13、atus as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slove

14、nia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN

15、national Members. Ref. No. EN ISO 3834-1:2005: EForeword This document (EN ISO 3834-1:2005) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding“, the secretariat of which is held by DIN. This European Standar

16、d shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2006, and conflicting national standards shall be withdrawn at the latest by June 2006. This document supersedes EN 729-1:1994. According to the CEN/CENELEC Interna

17、l Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

18、nds, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 3834-1:2005 has been approved by CEN as EN ISO 3834-1:2005 without any modifications. EN ISO 3834-1:2005Reference numberISO 3834-1:2005(E)INTERNATIONAL STANDARD ISO383

19、4-1Second edition2005-12-15Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements Exigences de qualit en soudage par fusion des matriaux mtalliques Partie 1: Critres pour la slection du niveau appropri dexigen

20、ces de qualit EN ISO 3834-1:2005ii iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 1 4 General outline of ISO 3834 . 2 5 Selection of quality requirements . 3 6 Elements to be considered for a quality management system to complement ISO 383

21、4. 4 Annex A (informative) Criteria which assist in the selection of the appropriate part of ISO 3834 5 Bibliography . 7 EN ISO 3834-1:2005iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of prep

22、aring International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in

23、liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task

24、of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention

25、is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 3834-1 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 10, Uni

26、fication of requirements in the fiel of metal welding. This second edition cancels and replaces the first edition (ISO 3834-1:1994), which has been technically revised. ISO 3834 consists of the following parts, under the general title Quality requirements for fusion welding of metallic materials: Pa

27、rt 1: Criteria for the selection of the appropriate level of quality requirements Part 2: Comprehensive quality requirements Part 3: Standard quality requirements Part 4: Elementary quality requirements Part 5: Documents with which it is necessary to conform to claim conformity to the quality requir

28、ements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 NOTE A Technical Report ISO/TR 3834-6, Quality requirements for fusion welding of metallic materials Part 6: Guidance on implementing ISO 3834 is being prepared. Requests for official interpretations of any aspect of this part of ISO 3834 should be dire

29、cted to the Secretariat of ISO/TC 44/SC 10 via your national standards body, a complete listing which can be found at http:/www.iso.org. EN ISO 3834-1:2005vIntroduction Processes such as fusion welding are widely used to manufacture many products. In some companies, they are the key feature of produ

30、ction. Products may range from simple to complex. Examples include pressure vessels, domestic and agricultural equipment, cranes, bridges, transport vehicles and other items. These processes exert a profound influence on the cost of manufacture and quality of the product. It is important, therefore,

31、 to ensure that these processes are carried out in the most effective way and that appropriate control is exercised over all aspects of the operation. It is emphasised that ISO 3834 is not a quality management system standard replacing ISO 9001:2000. However, it can be a useful tool when ISO 9001:20

32、00 is applied by manufacturers. Specification of quality requirements for welding processes is important because the quality of these processes cannot be readily verified. Therefore, they are considered to be special processes as noted by ISO 9000:2000. Quality cannot be inspected into a product, it

33、 has to be built in. Even the most extensive and sophisticated non-destructive testing does not improve the quality of the product. For products to be free from serious problems in production and in service, it is necessary to provide controls, from the design phase, through material selection, into

34、 manufacture and subsequent inspection. For example, poor design may create serious and costly difficulties in the workshop, on site, or in service. Incorrect material selection may result in problems, such as cracking in welded joints. To ensure sound and effective manufacturing, management needs t

35、o understand and appreciate the sources of potential trouble and to implement appropriate procedures for their control. ISO 3834 identifies measures that are applicable for different situations. Typically, they may be applied in the following circumstances: in contractual situations: specification o

36、f welding quality requirements; by manufacturers: establishment and maintenance of welding quality requirements; by committees drafting manufacturing codes or application standards: specification of welding quality requirements; by organizations assessing welding quality performance, e.g. third part

37、ies, customers, or manufacturers. ISO 3834 can be used by internal and external organizations, including certification bodies, to assess the manufacturers ability to meet customer, regulatory or the manufacturers own requirements. EN ISO 3834-1:2005blank1Quality requirements for fusion welding of me

38、tallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements 1 Scope This part of ISO 3834 provides a general outline of ISO 3834 and criteria to be taken into account for the selection of the appropriate level of quality requirements for fusion welding of met

39、allic materials, among the three levels specified in ISO 3834-2 3, ISO 3834-3 4and ISO 3834-4 5. It applies to manufacturing, both in workshops and at field installation sites. NOTE 1 ISO 3834-2, ISO 3834-3 and ISO 3834-4 provide complete sets of quality requirements for process control related to a

40、ll fusion welding processes (for each process separately or in combination as specified). ISO 3834-5 specifies the documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4. This part of ISO 3834 does not specify requireme

41、nts for a total quality management system. However, Clause 6 identifies quality management system elements where their inclusion will complement ISO 3834. NOTE 2 ISO 3834-2, ISO 3834-3 and ISO 3834-4 may be used on their own by a manufacturer or in conjunction with ISO 9001:2000. 2 Normative referen

42、ces The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9000:2000, Quality management systems Fun

43、damentals and vocabulary 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 9000:2000 and the following apply. 3.1 design specification requirements for products specified by customers or by the organization in anticipation of customer requirements, or

44、by regulation NOTE The requirements for products and in some cases associated processes can be contained in, for example, technical specifications, product standards, process standards, contractual agreements and regulatory requirements. 3.2 qualified person person whose competence and knowledge hav

45、e been obtained by education, training and/or relevant practical experience EN ISO 3834-1:20052 NOTE In order to demonstrate the level of competence and knowledge, a qualification test may be required. 3.3 construction product, structure or any other welded item 3.4 manufacturer fabricator person or

46、 organization responsible for the welding production 3.5 sub-contractor supplier of products, services and/or activities to the manufacturer in a contractual situation 3.6 welding operator person who performs fully mechanised or automatic fusion welding processes 4 General outline of ISO 3834 ISO 38

47、34 specifies quality requirements suitable for fusion welding processes of metallic materials. The requirements contained within this International Standard may be adopted for other welding processes. These requirements relate only to those aspects of the quality of the products, which may be influe

48、nced by fusion welding, without being assigned to any specific product group. ISO 3834 therefore provides a method to demonstrate the capability of a manufacturer to produce products of the specified quality. It was prepared such that: a) it is independent of the type of construction manufactured; b

49、) it defines quality requirements for welding in workshops and/or on site; c) it provides guidance for describing a manufacturers capability to produce constructions to meet specified requirements; d) it provides a basis for assessing a manufacturers welding capability. ISO 3834 is appropriate when demonstration of a manufacturers capability to produce welded constructions, fulfilling specified quality requirements, is specified in one or more of the following: a specification; a product standard; a regulatory re