EN ISO 10438-1-2007 en Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - Part 1 General requirements《石油 石化和天然.pdf

1、BRITISH STANDARDBS EN ISO 10438-1:2007Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirementsThe European Standard EN ISO 10438-1:2007 has the status of a British StandardICS 75.180.20g49g50g3g38g50g51g60g44g

2、49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN ISO 10438-1:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee

3、 on 31 January 2008 BSI 2008ISBN 978 0 580 54486 6National forewordThis British Standard is the UK implementation of EN ISO 10438-1:2007. It supersedes BS EN ISO 10438-1:2003 which is withdrawn. The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and equipm

4、ent for petroleum, petrochemical and natural gas industries, to Panel PSE/17/-/6, Processing equipment and systems for petroleum and natural gas industries.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include a

5、ll the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 10438-1Decemb

6、er 2007ICS 75.180.20 Supersedes EN ISO 10438-1:2003 English VersionPetroleum, petrochemical and natural gas industries -Lubrication, shaft-sealing and control-oil systems and auxiliaries- Part 1: General requirements (ISO 10438-1:2007)Industries du ptrole, de la ptrochimie et du gaz naturel -Systmes

7、 de lubrification, systmes dtanchit, systmesdhuile de rgulation et leurs auxiliaires - Partie 1:Exigences gnrales (ISO 10438-1:2007)Erdl-, petrochemische und Erdgasindustrie - Schmierl-,Sperrl- und Regellversorgungsanlagen und Hilfsanlagen- Teil 1: Allgemeine Anforderungen (ISO 10438-1:2007)This Eur

8、opean Standard was approved by CEN on 14 December 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references c

9、oncerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its o

10、wn language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

11、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All

12、 rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 10438-1:2007: EForeword This document (EN ISO 10438-1:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas i

13、ndustries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publica

14、tion of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall no

15、t be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 10438-1:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulga

16、ria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text

17、of ISO 10438-1:2007 has been approved by CEN as a EN ISO 10438-1:2007 without any modification. BS EN ISO 10438-1:2007Reference numberISO 10438-1:2007(E)INTERNATIONAL STANDARD ISO10438-1Second edition2007-12-15Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control

18、-oil systems and auxiliaries Part 1: General requirements Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 1: Exigences gnrales BS EN ISO 10438-1:2007ii iiiContents Page Foreword iv Introducti

19、on v 1 Scope . 1 2 Normative references . 1 3 Terms, abbreviated terms and definitions . 2 3.1 Terms and definitions. 2 3.2 Abbreviated terms 8 4 General. 10 4.1 Dimensions and units. 10 4.2 Design 10 4.3 System selection. 10 4.4 Pressure design code. 10 4.5 Basic design 10 4.6 Welding 11 4.7 Statut

20、ory requirements 11 4.8 Documentation requirements 11 5 Piping . 11 5.1 General. 11 5.2 Oil piping . 18 5.3 Instrument piping and tubing 18 5.4 Process piping 18 5.5 Intercoolers and aftercoolers 19 6 Instrumentation, control and electrical systems. 20 6.1 General. 20 6.2 Alarm, shutdown and control

21、 systems.20 6.3 Instrumentation. 23 6.4 Electrical systems. 28 7 Inspection testing, and preparation for shipment. 29 7.1 General. 29 7.2 Inspection 30 7.3 Testing . 32 7.4 Preparation for shipment . 33 8 Vendors data 34 8.1 General. 34 8.2 Proposals. 35 8.3 Contract data. 36 Annex A (informative) D

22、atasheets 39 Annex B (informative) Symbols 40 Annex C (informative) Vendor drawing and data requirements (VDDR) 42 Annex D (informative) Oil or gas filter performance and oil-system cleanliness testing . 46 Annex E (informative) International materials specifications 57 Annex F (informative) Explana

23、tion of reservoir levels . 58 Bibliography . 60 BS EN ISO 10438-1:2007iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO tec

24、hnical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closel

25、y with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft

26、International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this documen

27、t may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10438-1 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6,

28、Processing equipment and systems. This second edition cancels and replaces the first edition (ISO 10438-1:2003), which has been technically revised. ISO 10438 consists of the following parts, under the general title Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and c

29、ontrol-oil systems and auxiliaries: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: General-purpose oil systems Part 4: Self-acting gas seal support systems BS EN ISO 10438-1:2007vIntroduction This part of ISO 10438 was developed jointly with API 614, 5th edition, together w

30、ith the other three parts of ISO 10438. NOTE API 614 is equivalent to ISO 10438 (all parts). Users of this part of ISO 10438 should be aware that further or differing requirements can be needed for individual applications. This part of ISO 10438 is not intended to inhibit a vendor from offering, or

31、the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10438

32、 and provide details. This part of ISO 10438 requires the purchaser to specify certain details and features. A bullet () at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information should be indica

33、ted on the datasheet(s); otherwise it should be stated in the quotation request or in the order. In this International Standard, United States customary (USC) units are included in brackets for information. BS EN ISO 10438-1:2007blank1Petroleum, petrochemical and natural gas industries Lubrication,

34、shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements 1 Scope This part of ISO 10438 specifies general requirements for lubrication systems, oil-type shaft-sealing systems, dry-gas face-type shaft-sealing systems and control-oil systems for general- or special-purpose ap

35、plications. General-purpose applications are limited to lubrication systems. These systems can serve equipment such as compressors, gears, pumps and drivers. This part of ISO 10438 is intended to be used in conjunction with ISO 10438-2, ISO 10438-3 or ISO 10438-4, as appropriate. 2 Normative referen

36、ces The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 7-1, Pipe threads where pressure-tight jo

37、ints are made on the threads Part 1: Dimensions, tolerances and designation ISO 10434, Bolted bonnet steel gate valves for the petroleum, petrochemical and allied industries ISO 13706, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 15649, Petroleum and natural gas

38、 industries Piping ISO 15761, Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries ISO 16812, Petroleum, petrochemical and natural gas industries Shell-and-tube heat exchangers IEC 60079 (all parts), Electrical apparatus for explosive gas atmo

39、spheres IEC 60529, Degrees of protection provided by enclosures (IP Code) ANSI/API RP 551, Process Measurement Instrumentation API RP 520 (all parts), Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries API STD 526, Flanged Steel Pressure Relief Valves BS EN ISO 10438-1:2

40、0072 API STD 611, General-Purpose Steam Turbines for Petroleum, Chemical and Gas Industry Services API RP 686-96, Machinery Installation and Installation Design ASME B1.1, Unified Inch Screw Threads (UN and UNR Thread Form) ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through 24 ANSI/ASME

41、B16.11, Forged Fittings, Socket-Welding and Threaded ANSI/ASME Y14.2M, Line Conventions and Lettering ASTM A193/A193M-07, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications ASTM A194/A194M-

42、07, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both ASTM E94, Standard Guide for Radiographic Examination ASTM E709, Standard Guide for Magnetic Particle Examination ANSI/AWS D1.1/D1.1M, Structural Welding Code Steel ISA 18.1, A

43、nnunciator Sequences and Specifications NEMA 250, Enclosures for Electrical Equipment (1 000 Volts Maximum) TEMA, Standards of the Tubular Exchanger Manufacturers Association, 8th ed. 3 Terms, abbreviated terms and definitions For the purposes of this document, the following terms, definitions and a

44、bbreviated terms apply. 3.1 Terms and definitions 3.1.1 alarm point preset value of a parameter at which an alarm warns of a condition requiring corrective action 3.1.2 block-in time period required after the driver is tripped to isolate a piece of equipment, such as a compressor, from its system an

45、d to depressurize it 3.1.3 booster pump oil pump that takes suction from the discharge of another pump to provide oil at a higher pressure 3.1.4 coast-down time period required after the driver is tripped for the equipment to come to rest 3.1.5 components machinery and hardware items, such as reserv

46、oirs, pumps, coolers, filters, valves, and instruments, that are part of the system BS EN ISO 10438-1:200733.1.6 console total system whose components and controls are packaged as a single unit on a continuous or joined baseplate NOTE 1 With a console, the purchaser is required only to make external

47、 connections. NOTE 2 Rundown tanks and seal-oil tanks that are separately mounted, as well as other items such as instrumentation mounted on the equipment, are not part of the console. 3.1.7 continuous-flow transfer valve valve that can simultaneously divert both inlet and outlet flows from one comp

48、onent to its installed spare equipment without altering the continuity of full flow through the transfer valve to the equipment 3.1.8 control oil oil required to operate such components as relays, servomotors and power pistons on the main equipment 3.1.9 cool-off time period during which oil has to

49、be circulated through the equipment to prevent heat damage after the driver is tripped 3.1.10 device position 3.1.10.1 normally open de-energized position of a device (e.g. automatically controlled electric switch or valve) remaining in an open position during operation unless energized NOTE During operation of the equipment, the positions of these devices are not necessarily the same as their on-the-shelf positions. 3.1.10.2 normally closed de-energized position of a device (e.g. automatically controlled electric