EN ISO 10439-4-2015 en Petroleum petrochemical and natural gas industries - Axial and centrifugal compressors and expander-compressors - Part 4 Expander-compressors《石油 石化和天然气工业 轴流式.pdf

1、BSI Standards PublicationBS EN ISO 10439-4:2015Petroleum, petrochemical and natural gas industries Axial and centrifugal compressors and expander-compressorsPart 4: Expander-compressorsBS EN ISO 10439-4:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 10

2、439-4:2015. Together with BS EN ISO 10439-1:2015, BS EN ISO 10439-2:2015 and BS EN ISO 10439-3:2015, it supersedes BS EN ISO 10439:2002, which will be withdrawn upon publication of all parts of the series.The UK participation in its preparation was entrusted to Technical Committee MCE/8/-/1, Compres

3、sors - Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published

4、 by BSI Standards Limited 2015ISBN 978 0 580 72189 2 ICS 23.140; 71.120.99; 75.180.20 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2015.Amendments/co

5、rrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10439-4 February 2015 ICS 75.180.20; 71.120.99 Supersedes EN ISO 10439:2002English Version Petroleum, petrochemical and natural gas industries - Axial and centrifugal compressors and

6、 expander-compressors - Part 4: Expander-compressors(ISO 10439-4:2015) Industries du ptrole, de la ptrochimie et du gaz naturel - Compresseurs axiaux et centrifuges et compresseurs-dtenteurs - Partie 4: Compresseurs-dtenteurs (ISO 10439-4:2015) Erdl-, petrochemische und Erdgasindustrie - Axial- und

7、Radialkompressoren und Expanderkompressoren - Teil 4: Expanderkompressoren (ISO 10439-4:2015) This European Standard was approved by CEN on 29 November 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the

8、 status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, Frenc

9、h, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria,

10、Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey a

11、nd United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref.

12、No. EN ISO 10439-4:2015 EBS EN ISO 10439-4:2015Foreword This document (EN ISO 10439-4:2015) has been prepared by Technical Committee ISO/TC 118 “Compressors and pneumatic tools, machines and equipment“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures

13、for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2015, and conflicting national standards

14、shall be withdrawn at the latest by August 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 10439

15、:2002. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, Fran

16、ce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 10439-4:2015 has been approved by CEN as EN I

17、SO 10439-4:2015 without any modification. EN ISO 10439-4:2015 (E)BS EN ISO 10439-4:2015ISO 10439-4:2015(E)Contents PageForeword vIntroduction vi1 Scope . 12 Normative references 13 Terms, abbreviated terms, and definitions . 14 General 14.1 Dimensions and units 14.2 Statutory requirements . 14.3 Uni

18、t responsibility . 24.4 Basic design . 24.5 Materials . 24.6 Casings . 24.6.1 Pressure-containing casings 24.6.2 Casing repairs . 34.6.3 Material inspection of pressure containing parts . 34.6.4 Pressure casing connections . 34.6.5 Casing support structures 34.6.6 External forces and moments . 34.6.

19、7 Variable nozzles and heat shields . 34.7 Rotating elements. 44.7.1 General 44.7.2 Shaft sleeve . 44.7.3 Shafts 44.7.4 Impellers . 54.8 Dynamics 54.8.1 Vibration balancing . 54.9 Bearings and bearing housings. 64.9.1 General 64.9.2 Hydrodynamic radial bearings 74.9.3 Hydrodynamic thrust bearings .

20、74.9.4 Bearing housings . 74.10 Expander-compressor shaft seals 84.11 Integral gearing 84.12 Nameplates and rotation arrows 85 Accessories . 85.1 Drivers 85.2 Couplings and guards 95.3 Lubrication and sealing systems . 95.4 Mounting plates 95.5 Controls and instrumentation . 95.5.1 Vibration and pos

21、ition monitoring 95.5.2 Hydrodynamic bearings 95.5.3 Magnetic bearings . 95.5.4 Overspeed shutdown system . 105.5.5 Permanent strainer .115.6 Piping and appurtenances . 115.7 Special tools 126 Inspection, testing, and preparation for shipment 126.1 General 126.2 Inspection . 12 ISO 2015 All rights r

22、eserved iiiBS EN ISO 10439-4:2015ISO 10439-4:2015(E)6.3 Testing . 126.3.1 General. 126.3.2 Wheel shaker test .126.3.3 Mechanical running test . 126.3.4 Assembled machine gas leakage test 146.3.5 Optional tests .146.4 Preparation for shipment . 157 Suppliers data .157.1 General 157.2 Proposals . 167.

23、2.1 Technical data 167.3 Contract data . 167.3.1 General. 167.3.2 Curves and data sheets 16Annex A (normative) Datasheets 17Annex B (informative) Vendor (Supplier) data and drawing requirements (VDDR) 23Annex C (informative) Nomenclature .33Annex D (informative) Typical materials35Annex E (informati

24、ve) Inspectors checklist 41Annex F (informative) Nozzle forces and moments .46Annex G (informative) Lubrication and sealing requirements 50Bibliography .52iv ISO 2015 All rights reservedBS EN ISO 10439-4:2015ISO 10439-4:2015(E)ForewordISO (the International Organization for Standardization) is a wor

25、ldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on

26、 that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this d

27、ocument and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Direc

28、tives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the develo

29、pment of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO s

30、pecific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT), see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 118, Compressor

31、s and pneumatic tools, machines and equipment, Subcommittee SC 1, Process compressors.This first edition, together with ISO 10439-1, ISO 10439-2, and ISO 10439-3, cancels and replaces ISO 10439:2002.ISO 10439 consists of the following parts, under the general title Petroleum, petrochemical and natur

32、al gas industries Axial and centrifugal compressors and expander-compressors: Part 1: General requirements Part 2: Non-integrally geared centrifugal and axial compressors Part 3: Integrally geared centrifugal compressors Part 4: Expander-compressors ISO 2015 All rights reserved vBS EN ISO 10439-4:20

33、15ISO 10439-4:2015(E)IntroductionThis International Standard is based on the 7th edition of the American Petroleum Institute standard API 617.Further or differing requirements might be needed for individual applications. This International Standard is not intended to inhibit a supplier from offering

34、, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the supplier should identify any variations from this Internatio

35、nal Standard and provide details.An asterisk (*) at the beginning of the paragraph of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchaser. This information is indicated on data sheets or stated in the enquiry or purchase order

36、(see examples in Annex A, ISO 10439-2:2015, Annex A, ISO 10439-3:2015, Annex A).This International Standard includes the following annexes: Annex A: Datasheets; Annex B: Vendor (Supplier) data and drawing requirements (VDDR); Annex C: Nomenclature; Annex D: Typical materials; Annex E: Inspectors che

37、cklist; Annex F: Nozzle forces and moments; Annex G: Lubrication and sealing requirements.Annex A forms a normative part of this part of ISO 10439. Annexes B to G are for information only.In this International Standard, where practical, US customary units are included in parentheses for information.

38、vi ISO 2015 All rights reservedBS EN ISO 10439-4:2015Petroleum, petrochemical and natural gas industries Axial and centrifugal compressors and expander-compressors Part 4: Expander-compressors1 ScopeThis part of ISO 10439 specifies minimum requirements and gives recommendations for axial compressors

39、, single-shaft, and integrally geared process centrifugal compressors and expander-compressors for special purpose applications that handle gas or process air in the petroleum, petrochemical, and natural gas industries. This part of ISO 10439 specifies requirements for expander-compressors, in addit

40、ion to the general requirements specified in ISO 10439-1:2015.This scope covers only expanders and compressors on a common shaft (expander-compressor). This scope does not apply to expanders with separate output shafts (e.g. generator drives). Hot gas expanders over 300 C (570 F) are not covered in

41、this part of ISO 10439.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced documen

42、t (including any amendments) applies.ISO 10438 (all parts), Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliariesISO 10439-1:2015, Petroleum, petrochemical and natural gas industries Axial and centrifugal compressors and expander-compr

43、essors Part 1: General requirementsAPI 670, Machinery protection systems3 Terms, abbreviated terms, and definitionsFor the purposes of this document, the terms, abbreviated terms, and definitions given in ISO 10439-1:2015 apply.4 GeneralNOTE A cross-section showing nomenclature of an expander-compre

44、ssor can be found in Annex C.4.1 Dimensions and unitsThe dimensional and unit requirements shall be in accordance with ISO 10439-1:2015, 4.1.4.2 Statutory requirementsThe statutory requirements shall be in accordance with ISO 10439-1:2015, 4.2.INTERNATIONAL STANDARD ISO 10439-4:2015(E) ISO 2015 All

45、rights reserved 1BS EN ISO 10439-4:2015ISO 10439-4:2015(E)4.3 Unit responsibilityThe unit responsibilities shall be in accordance with ISO 10439-1:2015, 4.3.4.4 Basic design4.4.1 The expander shall meet at least 98 % of the predicted efficiency at the certified point (see 6.3.5.1.1). The compressor

46、shall deliver at least 98 % of the normal head at the normal capacity. The compressor power at the normal condition shall not be more than 106 % of that available from the expander, nor shall it be less than 96 % of that available from the expander.NOTE Compressor-loaded expanders achieve a power ba

47、lance that determines the speed of the machine. There is generally no speed control governor to control the speed the way other turbine-driven compressors are controlled. If the expander power is more than expected, then the speed of the machine will be higher than predicted. If the compressor power

48、 is more than expected, then the speed of the machine will be lower than predicted. The above tolerances are needed to set limits beyond which hardware changes will be required to achieve a reasonable normal speed.4.4.2 The compressor head-capacity characteristic curve at the rated speed shall rise

49、continuously from the rated point to surge. The compressor shall be suitable for continuous operation at any capacity on the predicted performance curve(s) at least 10 % greater than the predicted surge capacity shown in the proposal.NOTE It is common for flow to be bypassed around the compressor during normal operation.4.5 Materials4.5.1 Materials shall be in accordance with ISO 10439-1:2015, 4.5. Refer to Annex D for a table of typical materials.4.5.2 If traces of mercury have been specified, aluminium impellers shall be treated