EN ISO 10893-3-2011 en Non-destructive testing of steel tubes - Part 3 Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagn.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 10893-3:2011Non-destructive testing of steel tubesPart 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagne

2、tic steel tubes for the detection of longitudinal and/or transverse imperfections (ISO 10893-3:2011)BS EN ISO 10893-3:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 10893-3:2011. It supersedes BS EN 10246-4:2000 and BS EN 10246-5:2000, which are withdr

3、awn.The UK participation in its preparation was entrusted to Technical Committee ISE/110, Steel Tubes, and Iron and Steel Fittings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisio

4、ns of a contract. Users are responsible for its correct application. BSI 2011 ISBN 978 0 580 59031 3 ICS 23.040.10; 77.040.20; 77.140.75 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy an

5、d Strategy Committee on 30 April 2011.Amendments issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-3 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-4:1999, EN 10246-5:1999English Version Non-destructive testing of s

6、teel tubes - Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections (ISO 10893-3:2011) Essais non destructifs des tubes en acier - Partie 3: Contrle automa

7、tis par flux de fuite sur toute la circonfrence des tubes en acier ferromagntique sans soudure et souds (sauf larc immerg sous flux en poudre) pour la dtection des imperfections longitudinales et/ou transversales (ISO 10893-3:2011) Zerstrungsfreie Prfung von Stahlrohren - Teil 3: Automatisierte Stre

8、uflussprfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) ferromagnetischer Stahlrohre ber den gesamten Rohrumfang zum Nachweis von Unvollkommenheiten in Lngs- und/oder Querrichtung (ISO 10893-3:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are b

9、ound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the

10、 CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centr

11、e has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norwa

12、y, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form a

13、nd by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-3:2011: EBS EN ISO 10893-3:2011EN ISO 10893-3:2011 (E) 3 Foreword This document (EN ISO 10893-3:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “

14、Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdra

15、wn at the latest by October 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-4:1999, EN 10246-5

16、:1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,

17、Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-3:2011 has been approved by CEN as a EN ISO 10893-3:2011 without any modification. BS

18、EN ISO 10893-3:2011ISO 10893-3:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms and definitions .1 4 General requirements .2 5 Test method .2 6 Reference tube.4 6.1 General .4 6.2 Reference notches 5 7 Equipment calibration and checking.7 8 A

19、cceptance 7 9 Test report8 Annex A (normative) Limitations of magnetic flux leakage test method9 BS EN ISO 10893-3:2011ISO 10893-3:2011(E) iv ISO 2011 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO memb

20、er bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, government

21、al and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Direct

22、ives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodie

23、s casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10893-3 was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 1

24、9, Technical delivery conditions for steel tubes for pressure purposes. This first edition cancels and replaces ISO 9402:1989 and ISO 9598:1989, which have been technically revised. ISO 10893 consists of the following parts, under the general title Non-destructive testing of steel tubes: Part 1: Aut

25、omated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leaktightness Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated

26、 full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Par

27、t 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel t

28、ubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Par

29、t 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections BS EN ISO 10893-3:2011ISO 10893-3:2011(E) ISO 2011 All rights reserved v Part 11: Automated ultrasonic testing of the

30、weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes BS EN ISO 10893-3:2011BS EN ISO 10893-3:2011INTERNATIONAL STANDARD ISO 10

31、893-3:2011(E) ISO 2011 All rights reserved 1Non-destructive testing of steel tubes Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections 1 Scope This part

32、 of ISO 10893 specifies requirements for automated full peripheral magnetic flux leakage testing of seamless and welded ferromagnetic steel tubes, with the exception of submerged arc-welded (SAW) tubes, for the detection of imperfections. Unless otherwise specified in the purchase order, this part o

33、f ISO 10893 is applicable to the detection of predominantly longitudinal imperfections. This part of ISO 10893 is applicable to the inspection of tubes with an outside diameter equal to or greater than 10 mm. This part of ISO 10893 can also be applicable to the testing of hollow sections. 2 Normativ

34、e references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9712, Non-destructive testing Qu

35、alification and certification of personnel ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 11484 and the following apply. 3.1 reference standard stan

36、dard for the calibration of non-destructive testing equipment (e.g. drill holes, notches and recesses) 3.2 reference tube tube or length of tube containing the reference standard(s) BS EN ISO 10893-3:2011ISO 10893-3:2011(E) 2 ISO 2011 All rights reserved3.3 reference sample sample (e.g. segment of t

37、ube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube” is used in this part of ISO 10893, also covering the term “reference sample”. 3.4 tube hollow long product open at both ends, of any cross-sectional shape 3.5 seamless tube tube made by piercing a solid pro

38、duct to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.6 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or cold, into its final

39、dimensions 3.7 manufacturer organization that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.8 agreement contractual arrangement between the manufacturer and purchase

40、r at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by product standard or agreed on by the purchaser and manufacturer, this peripheral magnetic flux leakage inspection shall be carried out on tubes after completion of all the primary production process operation

41、s (rolling, heat treating, cold and hot working, sizing, primary straightening, etc.). 4.2 The tubes being tested shall be sufficiently straight to ensure the validity of the test. The surfaces shall be sufficiently free of foreign matter which can interfere with the validity of the test. 4.3 This i

42、nspection shall be carried out by trained operators qualified in accordance with ISO 9712, ISO 11484 or equivalent, and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on between the purchaser and manufacturer. The operatin

43、g authorization issued by the employer shall be according to a written procedure. NDT operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test

44、 method 5.1 The tubes shall be tested using the magnetic flux leakage technique for the detection of predominantly longitudinal imperfections (see Figure 1) and/or, by agreement, predominantly transverse imperfections (see Figure 2). No limits on thickness are specified; indications on the limits of

45、 the method are reported in Annex A. It is recognized that there can be a short length at both tube ends which cannot be tested. Any untested ends shall be dealt with in accordance with the requirements of the appropriate product standards. BS EN ISO 10893-3:2011ISO 10893-3:2011(E) ISO 2011 All righ

46、ts reserved 35.2 During testing, the tube and the transducer(s) shall be moved relative to each other such that the whole of the tube surface is scanned. The relative speed during testing shall not vary by more than 10 %. 5.3 The maximum width of each individual transducer, measured parallel to the

47、major axis of defects being detected, shall be 30 mm. 5.4 The equipment shall be capable of classifying tubes as either acceptable or suspect tubes by means of an automated trigger/alarm level combined with a marking and/or sorting system. a) Rotating magnetic transducer technique Linear movement of

48、 the tube b) Fixed magnetic transducer technique Linear and rotary movement of the tube Key 1 flux leakage transducers 2 tube N north pole S south pole aDirection of probe rotation. bDirection of tube rotation. Figure 1 Simplified diagram of magnetic flux leakage techniques for the detection of long

49、itudinal imperfections BS EN ISO 10893-3:2011ISO 10893-3:2011(E) 4 ISO 2011 All rights reservedKey 1 staggered array of transducers 2 power supply (d.c.) NOTE The magnetic transducers can take different forms, for example absolute and differential, depending on the equipment used and other factors. The means of introducing magnetic flux in a direction parallel to the major axis of the tube can be achieved by methods other than that shown in this figure. Figure 2 Simplified diagram of magnetic flux