EN ISO 11623-2015 en Gas cylinders - Composite construction - Periodic inspection and testing《气瓶 复合结构 定期检查和测试(ISO 11623 2015)》.pdf

1、BSI Standards PublicationBS EN ISO 11623:2015Gas cylinders Compositeconstruction Periodicinspection and testingBS EN ISO 11623:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 11623:2015. It supersedes BS EN ISO 11623:2002 which is withdrawn.The UK parti

2、cipation in its preparation was entrusted to Technical Committee PVE/3/7, Gas containers - Gas cylinder (receptacle) operations.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions

3、of a contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 72093 2 ICS 23.020.30 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published un

4、der the authority of the Standards Policy and Strategy Committee on 31 January 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 11623 December 2015 ICS 23.020.30 Supersedes EN ISO 11623:2002English Version Gas cyl

5、inders - Composite construction - Periodic inspection and testing (ISO 11623:2015) Bouteilles gaz - Construction composite - Contrles et essais priodiques (ISO 11623:2015) Gasflaschen - Verbundbauweise - Wiederkehrende Inspektion und Prfung (ISO 11623:2015) This European Standard was approved by CEN

6、 on 3 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards

7、may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notifie

8、d to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Icela

9、nd, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Managem

10、ent Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11623:2015 EBS EN ISO 11623:2015 EN ISO 11623:2015 (E) 3 European foreword This document (EN ISO 11623:2015) has been prepared b

11、y Technical Committee ISO/TC 58 “Gas cylinders“ in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorse

12、ment, at the latest by June 2016, and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying a

13、ny or all such patent rights. This document supersedes EN ISO 11623:2002. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the fo

14、llowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands

15、, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 11623:2015 has been approved by CEN as EN ISO 11623:2015 without any modification. BS EN ISO 11623:2015ISO 11623:2015(E)Foreword ivIntroduction v1 Sc

16、ope . 12 Normative references 13 Terms and definitions . 14 Due dates for periodic inspection and testing . 45 Procedures for periodic inspection and testing 45.1 List of procedures . 45.2 Heat exposure 46 Identification of cylinder and preparation for periodic inspection and testing 57 External vis

17、ual inspection 57.1 Preparation 57.2 Inspection procedures 67.3 Damage 67.3.1 General 67.3.2 Identification label . 67.3.3 Damage levels . 67.3.4 Types of damage 87.4 Repairs . 98 Internal visual inspection 108.1 Safe removal of valve 108.2 Internal inspection and cleaning 108.2.1 General. 108.2.2 M

18、etallic liners 108.2.3 Linerless and non-metallic liners . 108.3 Inspection of cylinder neck/shoulder 119 Pressure test 1210 Leak test .1211 Inspection of valve .1212 Final operations .1212.1 Drying and cleaning . 1212.2 Painting . 1212.3 Cylinder re-valving . 1312.4 Check on cylinder tare . 1312.5

19、Marking 1312.6 Reference to next test date 1312.7 Identification of contents 1412.8 Records . 1413 Rejection and rendering cylinders unserviceable .14Annex A (normative) Damage criteria for steel wire wound, aluminium-alloy cylinders 22Annex B (normative) Internal inspection of translucent cylinders

20、 23Annex C (informative) Intervals between periodic inspection and testing .24Bibliography .27 ISO 2015 All rights reserved iiiContents PageForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of prepari

21、ng International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in lia

22、ison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Dir

23、ectives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that

24、some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent decl

25、arations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information

26、about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 58, Gas cylinders, Subcommittee SC 4, Operational requirements for gas cylinders.This second edition ca

27、ncels and replaces the first edition (ISO 11623:2002), which has been technically revised with the following changes: up-to-date terminology particularly for the various types of composite cylinders; up-to-date normative references for steel and aluminium-alloy liner materials; list defects accordin

28、g to severity with an additional set of acceptance/rejection criteria; replacement of the procedure regarding obstructed cylinder valve (former Annex A) with a reference to ISO 25760; addition of a new, normative Annex B for the internal inspection of translucent composite cylinders; information reg

29、arding intervals between periodic inspection and testing based on cylinder type, formerly listed in Tables 1 through 4, moved into new, informative Annex C; update of some photographs to provide sharper examples of damage.BS EN ISO 11623:2015 ISO 11623:2015(E) iv ISO 2015 All rights reservedBS EN IS

30、O 11623:2015ISO 11623:2015(E)IntroductionThe principal aim of periodic inspection and testing is that at the completion of the test, the cylinders can be reintroduced into service for a further period of time. It is not possible to identify all considerations for periodic inspection and testing of c

31、omposite cylinders in this International Standard. In such cases or where there is doubt, questions regarding specific cylinders should be directed to the manufacturer or owner.This International Standard is intended to be used under a variety of national regulatory regimes, but has been written so

32、that it is suitable for the application of the UN Model Regulations (see Reference 1). Attention is drawn to requirements in the relevant national regulations of the country (countries) where the cylinders are intended to be used that might override the requirements given in this International Stand

33、ard. Where there is any conflict between this International Standard and any applicable regulation, the regulation always takes precedence. ISO 2015 All rights reserved vBS EN ISO 11623:2015BS EN ISO 11623:2015Gas cylinders Composite construction Periodic inspection and testing1 ScopeThis Internatio

34、nal Standard specifies the requirements for periodic inspection and testing and to verify the integrity for further service of hoop-wrapped and fully-wrapped composite transportable gas cylinders, with aluminium-alloy, steel or non-metallic liners or of linerless construction (Types 2, 3, 4, and 5),

35、 intended for compressed, liquefied or dissolved gases under pressure, of water capacity from 0,5 l up to 450 l.This International Standard is written to address the periodic inspection and testing of composite cylinders constructed to ISO 11119-1, ISO 11119-2, and ISO 11119-3 standards and can be a

36、pplied to other composite cylinders designed to comparable standards when authorized by the competent authority.As far as practicable, this International Standard also can be applied to cylinders of less than 0,5 l water capacity.2 Normative referencesThe following documents, in whole or in part, ar

37、e normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 32, Gas cylinders for medical use Marking for identi

38、fication of contentISO 6406, Gas cylinders Seamless steel gas cylinders Periodic inspection and testingISO 7225, Gas cylinders Precautionary labelsISO 10461, Gas cylinders Seamless aluminium-alloy gas cylinders Periodic inspection and testingISO 11114-2, Gas cylinders Compatibility of cylinder and v

39、alve materials with gas contents Part 2: Non-metallic materialsISO 11621, Gas cylinders Procedures for change of gas serviceISO 13341, Gas cylinders Fitting of valves to gas cylindersISO 13769, Gas cylinders Stamp markingISO 25760, Gas cylinders Operational procedures for the safe removal of valves

40、from gas cylinders3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1composite overwrapfibres (3.3) and matrix (3.14) taken together as a combined unitINTERNATIONAL STANDARD ISO 11623:2015(E) ISO 2015 All rights reserved 13.2exterior coatinglayer o

41、f material applied to the cylinder as a protective coating not intended to be removed or for cosmetic purposesEXAMPLE Gel coat and paint.Note 1 to entry: Not all composite cylinders will have a special exterior coating.3.3fibreload-carrying part of the composite overwrap (3.1)EXAMPLE Glass, aramid o

42、r carbon.3.4fully-wrapped composite cylinder without linercylinder manufactured only from continuous fibre (3.3) strands in a matrix (3.14) wrapped in both circumferential and longitudinal directionsNote 1 to entry: Also known as Type 5.3.5fully-wrapped composite cylinder with linersteel, aluminium-

43、alloy or non-metallic liner (3.10) wrapped with continuous fibre (3.3) strands in a matrix (3.14) both circumferentially and longitudinallyNote 1 to entry: Also known as either Type 3 (metallic liner) or Type 4 (non-load sharing liner).3.6hoop-wrapped composite cylinderseamless steel or aluminium-al

44、loy liner (3.10) wrapped with continuous fibre (3.3) strands or steel wire embedded in a matrix (3.14) around only the cylindrical body of the liner, leaving the metal in the neck and base regions exposedNote 1 to entry: Also known as Type 2.3.7translucent composite cylindercylinder that permits the

45、 passage of light3.8identification labellabel containing the permanent markings required by the relevant design specification3.9design lifemaximum life (in number of years) to which a composite cylinder or tube is designed and approved in accordance with the applicable standard3.10linerinner portion

46、 of the composite cylinder designed both to contain the gas and transmit the gas pressure to the composite overwrap (3.1)3.11non-metallic linerliner (3.10) made from thermoplastic, thermosetting, or elastomeric material3.12protective sleevetransparent or non-transparent cover fitted to the outside s

47、urface of the cylinderBS EN ISO 11623:2015 ISO 11623:2015(E) 2 ISO 2015 All rights reservedBS EN ISO 11623:2015ISO 11623:2015(E)3.13repairminor refurbishment to return the cylinder to its acceptable conditionEXAMPLE Adding resin.3.14matrixmaterial used to bind and hold the fibres (3.3) in placeNote

48、1 to entry: The matrix is sometimes called resin.3.15rejected cylindercylinder not fit for service or which needs to be set aside for further evaluation or testing in its present condition3.16Level 1 damageDEPRECATED: Level 1 conditionminor damage that can occur during normal use3.17Level 2 damageDE

49、PRECATED: Level 2 conditiondamage that is more severe than Level 1 (3.16) and, where repair (3.13) is authorized and where the cylinder can be returned to service, or based upon the recommendations of the manufacturer to be classified as Level 1 or Level 3 (3.18)3.18Level 3 damageDEPRECATED: Level 3 conditiondamage that requires a cylinder to be condemned, i.e. rendered unfit for continued service3.19bulgevisible swelling of the wall3.20cracksplit or separation in the material, typically appearing as a line on the sur