EN ISO 13628-1-2005 en Petroleum and natural gas industries - Design and operation of subsea production systems - Part 1 General requirements and recommendations (Incorporates Amen.pdf

1、BRITISH STANDARDBS EN ISO 13628-1:2005+A1:2010 Petroleum and natural gas industries Design and operation of subsea production systems Part 1: General requirements and recommendationsICS 75.180.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g3

2、8g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN ISO 13628-1:2005+A1:2010. It is identical with ISO 13628-1:2005, incorporating amendment 1:2010. It supersedes BS EN ISO 13628-1:2005 w

3、hich is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to ISO text carry the number of the ISO amendment. For example, text altered by ISO amendment 1 is indicated by !“.The UK participation in its preparation was

4、entrusted by Technical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natural gas industries, to Subcommittee PSE/17/-/4, Drilling and production equipment.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publicatio

5、n does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN ISO 13628-1:2005+A1:2010This British Standard waspublished under the authorityof the Stan

6、dards Policy andStrategy Committeeon 15 December 2005 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 October 2010 Implementation of ISO amendment 1:2010 with CEN endorsement A1:2010ISBN 978 0 580 73087 0EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 13628-1:2005+A1Augu

7、st 2010ICS 75.180.10 Supersedes EN ISO 13628-1:1999 English VersionPetroleum and natural gas industries - Design and operation ofsubsea production systems - Part 1: General requirements andrecommendations (ISO 13628-1:2005)Industries du ptrole et du gaz naturel - Conception etexploitation des systme

8、s de production immergs - Partie1: Exigences gnrales et recommandations (ISO 13628-1:2005)Erdl- und Erdgasindustrien - Konstruktion und Betrieb vonUnterwasser-Produktionssystemen - Teil 1: AllgemeineAnforderungen und Empfehlungen (ISO 13628-1:2005)This European Standard was approved by CEN on 21 Oct

9、ober 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtai

10、ned on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secreta

11、riat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal

12、, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reservedworldwi

13、de for CEN national Members.Ref. No. EN ISO 13628-1:2005: EForeword This document (EN ISO 13628-1:2005) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Mate

14、rials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 20

15、06, and conflicting national standards shall be withdrawn at the latest by May 2006. This document supersedes EN ISO 13628-1:1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria

16、, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO

17、13628-1:2005 has been approved by CEN as EN ISO 13628-1:2005 without any modifications. Foreword to amendment A1This document (EN ISO 13628-1:2005/A1:2010) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas in

18、dustries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This Amendment to the European Standard EN ISO 13628-1:2005 shall be given the status of a n

19、ational standard, either by publication of an identical text or by endorsement, at the latest by February 2011, and conflicting national standards shall be withdrawn at the latest by February 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of

20、 patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria

21、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The

22、 text of ISO 13628-1:2005/Amd 1:2010 has been approved by CEN as a EN ISO 13628-1:2005/A1:2010 without any modification. BS EN ISO 13628-1:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)iiiContents Page Introduction . v 1 Scope . 1 2 Normative references . 1 3 Terms, definitions and abbreviations . 2 3.

23、1 Terms and definitions. 2 3.2 Abbreviated terms 5 4 Systems and interface descriptions . 8 4.1 General. 8 4.2 System description. 9 4.3 Subsystem interfaces. 11 5 Design 11 5.1 General. 11 5.2 Design criteria . 11 5.3 Field development 15 5.4 Design loads 16 5.5 System design. 16 5.6 Subsea wellhea

24、d . 19 5.7 Tubing hanger/tree system 23 5.8 Completion/workover riser system. 26 5.9 Mudline casing suspension system . 26 5.10 Production controls 27 5.11 Flowlines and end connections 28 5.12 Template and manifold systems . 36 5.13 Production risers 42 5.14 ROV/ROT intervention systems 43 5.15 Col

25、ours and marking 43 6 Materials and corrosion protection. 44 6.1 General principals 44 6.2 Corrosivity evaluation 44 6.3 Corrosion control 46 6.4 Materials selection . 48 6.5 Mechanical properties and material usage limitations 50 7 Manufacturing and testing. 52 7.1 General requirements and recommen

26、dations . 52 7.2 Test procedures 52 7.3 Integration testing. 53 8 Operations . 54 8.1 General. 54 8.2 Transportation and handling . 54 8.3 Installation . 55 8.4 Drilling and completion 56 8.5 Hook-up and commissioning 57 8.6 Well intervention . 62 8.7 Maintenance 63 8.8 Decommissioning . 65 BS EN IS

27、O 13628-1:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)iv 9 Documentation 66 9.1 General . 66 9.2 Engineering and manufacturing 66 9.3 Operating and maintenance. 67 9.4 As-built/as-installed documentation . 67 Annex A (informative) Description of subsea production systems 68 Annex B (normative) Colour

28、s and marking . 167 Annex C (informative) Integration testing of subsea production equipment . 174 Annex D (informative) Typical procedures for commissioning . 179 Annex E (informative) Documentation for operation 183 Annex F (informative) Datasheets. 188 Annex G (informative) Structures, process va

29、lves and piping 195 Annex H (informative) System engineering in subsea field developments 198 Annex I (informative) Flow assurance considerations . 200 Annex J (informative) Barrier philosophy considerations . 227 Annex K (normative) Requirements and recommendations for lifting devices and unpressur

30、ized structural components . 231 Bibliography . 235 BS EN ISO 13628-1:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)v Introduction This part of ISO 13628 has been prepared to provide general requirements, recommendations and overall guidance for the user to the various areas requiring consideration dur

31、ing development of a subsea production system for the petroleum and natural gas industries. The functional requirements defined in this part of ISO 13628 will allow alternatives in order to suit specific field requirements. The intention is to facilitate and complement the decision process rather th

32、an to replace individual engineering judgement and, where requirements are non-mandatory, to provide positive guidance for the selection of an optimum solution. BS EN ISO 13628-1:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)This page deliberately set blank1Petroleum and natural gas industries Design a

33、nd operation of subsea production systems Part 1: General requirements and recommendations 1 Scope This part of ISO 13628 provides general requirements and overall recommendations for development of complete subsea production systems, from the design phase to decommissioning and abandonment. This pa

34、rt of ISO 13628 is intended as an umbrella document to govern other parts of ISO 13628 dealing with more detailed requirements for the subsystems which typically form part of a subsea production system. However, in some areas (e.g. system design, structures, manifolds, lifting devices, and colour an

35、d marking) more detailed requirements are included herein, as these subjects are not covered in a subsystem standard. The complete subsea production system comprises several subsystems necessary to produce hydrocarbons from one or more subsea wells and transfer them to a given processing facility lo

36、cated offshore (fixed, floating or subsea) or onshore, or to inject water/gas through subsea wells. This part of ISO 13628 and its related subsystem standards apply as far as the interface limits described in Clause 4. Specialized equipment, such as split trees and trees and manifolds in atmospheric

37、 chambers, are not specifically discussed because of their limited use. However, the information presented is applicable to those types of equipment. If requirements as stated in this part of ISO 13628 are in conflict with, or are inconsistent with, requirements as stated in the relevant complementa

38、ry parts of ISO 13628, then the specific requirements in the complementary parts take precedence. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest

39、 edition of the referenced document (including any amendments) applies. ISO 3506-1, Mechanical properties of corrosion-resistant stainless-steel fasteners Part 1: Bolts, screws and studs ISO 3506-2, Mechanical properties of corrosion-resistant stainless-steel fasteners Part 2: Nuts BS EN ISO 13628-1

40、:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of

41、previous coatings. Informative supplement to part 1: Representative photographic examples of the change of appearance imparted to steel when blast-cleaned with different abrasives ISO 8503 (all parts), Preparation of steel substrates before application of paints and related products Surface roughnes

42、s characteristics of blast-cleaned steel substrates ISO 9588, Metallic and other inorganic coatings Post-coating treatments of iron or steel to reduce the risk of hydrogen embrittlement !“ISO 13628-6, Petroleum and natural gas industries Design and operation of subsea production systems Part 6: Subs

43、ea production control systems ISO 13628-7: 2), Petroleum and natural gas industries Design and operation of subsea production systems Part 7: Completion/workover riser systems ISO 13628-8, Petroleum and natural gas industries Design and operation of subsea production systems Part 8: Remotely Operate

44、d Vehicle (ROV) interfaces on subsea production systems ISO 13628-9, Petroleum and natural gas industries Design and operation of subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems ISO 12944 (all parts), Paints and varnishes Corrosion protection of steel structures b

45、y protective paint systems ISO 15156 (all parts)3), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ISO 23936-1, Petroleum, petrochemical and natural gas industries Non-metallic materials in contact with media related to oil and gas pro

46、duction Part 1: Thermoplastics 3) ISO 15156 (all parts) was adopted by NACE as NACE MR0175/ISO 1515641. 3 Terms, definitions and abbreviations For the purposes of this document, the following terms, definitions and abbreviated terms apply. 3.1 Terms and definitions 3.1.1 barrier element forming part

47、 of a pressure-containing envelope which is designed to prevent unintentional flow of produced/injected fluids, particularly to the external environment 3.1.2 deep water water depth generally ranging from 610 m (2 000 ft) to 1 830 m (6 000 ft) NOTE Since the physical circumstances of any situtation

48、will change as a function of water depth, use of the term “deep water” implies that it may be necessary to consider design and/or technology alternatives. “2) To be published. BS EN ISO 13628-1:2005+A1:2010EN ISO 13628-1:2005+A1:2010 (E)2!“ISO 10423, Petroleum and natural gas industries Drilling and

49、 production equipment Wellhead and christmas tree equipment ISO 13535, Petroleum and natural gas industries Drilling and production equipment Hoisting equipment ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13628-5, Petroleum and natural gas industries Design and operation of subsea production systems Part 5: Subsea umbilicals API RP 2A, Recommended Practice for Planning, Designing and Constructing Fixed Offshor