EN ISO 13706-2011 en Petroleum petrochemical and natural gas industries - Air-cooled heat exchangers《石油 石化和天然气工业 风冷热交换器》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 13706:2011Petroleum, petrochemical andnatural gas industries Air-cooled heat exchangers (ISO13706:2011)BS EN ISO 13706:2011 BRITISH STANDARDNational forewordThis Britis

2、h Standard is the UK implementation of EN ISO13706:2011. It supersedes BS EN ISO 13706:2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/6, Processing equipment and systems forpetroleum and natural gas industries.A list of organizations repr

3、esented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012ISBN 978 0 580 58906 5ICS 27.060.30; 75.180.20Complianc

4、e with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2012.Amendments issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE

5、NORM EN ISO 13706 December 2011 ICS 27.060.30; 75.180.20 Supersedes EN ISO 13706:2005English Version Petroleum, petrochemical and natural gas industries - Air-cooled heat exchangers (ISO 13706:2011) Industries du ptrole, de la ptrochimie et du gaz naturel - changeurs de chaleur refroidis lair (ISO 1

6、3706:2011) Erdl- petrochemische und Erdgasindustrie - Luftgekhlte Wrmeaustauscher (ISO 13706:2011) This European Standard was approved by CEN on 26 November 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standar

7、d the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English,

8、French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulga

9、ria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR

10、STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 13706:2011: EBS EN ISO 13706:2011EN ISO 137

11、06:2011 (E) 3 Foreword This document (EN ISO 13706:2011) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore st

12、ructures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2012, and conflicting national sta

13、ndards shall be withdrawn at the latest by June 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO

14、13706:2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icel

15、and, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 13706:2011 has been approved by CEN as a EN ISO 13706:2011 without any modification. BS

16、 EN ISO 13706:2011ISO 13706:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword . v Introduction vi 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 General . 5 5 Proposals . 6 6 Documentation 7 6.1 Approval information 7 6.2 Final records 8 7 Design . 9 7.1 Tube bundle de

17、sign . 9 7.2 Air-side design . 22 7.3 Structural design . 33 8 Materials . 38 8.1 General . 38 8.2 Requirements for carbon steel in sour or wet hydrogen sulfide service 38 8.3 Headers 38 8.4 Louvres . 38 8.5 Other components . 39 9 Fabrication of tube bundle . 39 9.1 Welding . 39 9.2 Postweld heat t

18、reatment . 40 9.3 Tube-to-tubesheet joints. 40 9.4 Gasket contact surfaces . 41 9.5 Thread lubrication . 41 9.6 Alignment and tolerances 41 9.7 Assembly 42 10 Inspection, examination and testing . 43 10.1 Quality control . 43 10.2 Pressure test 45 10.3 Shop run-in 45 10.4 Equipment performance testi

19、ng 45 10.5 Nameplates 45 11 Preparation for shipment 45 11.1 General . 45 11.2 Surfaces and finishes . 46 11.3 Identification and notification 46 12 Supplemental requirements . 46 12.1 General . 46 12.2 Design . 46 12.3 Examination . 47 12.4 Testing 48 Annex A (informative) Recommended practices . 4

20、9 Annex B (informative) Checklist and data sheets . 55 BS EN ISO 13706:2011ISO 13706:2011(E) iv ISO 2011 All rights reservedAnnex C (informative) Winterization of air-cooled heat exchangers . 66 Annex D (informative) Recommended procedure for airflow measurement of air-cooled heat exchangers . 117 A

21、nnex E (informative) Measurement of noise from air-cooled heat exchangers . 124 Bibliography 141 BS EN ISO 13706:2011ISO 13706:2011(E) ISO 2011 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bo

22、dies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental an

23、d non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives,

24、 Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies cas

25、ting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13706 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offsho

26、re structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. This third edition cancels and replaces the second edition (ISO 13706:2005), which has been technically revised. BS EN ISO 13706:2011ISO 13706:2011(E) vi ISO 2011 All rights re

27、servedIntroduction It is necessary that users of this International Standard be aware that further or differing requirements can be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipmen

28、t or engineering solutions for the individual application. This can be particularly applicable where there is innovative or developing technology. Where an alternative is offered, it is the responsibility of the vendor to identify any variations from this International Standard and provide details.

29、BS EN ISO 13706:2011INTERNATIONAL STANDARD ISO 13706:2011(E) ISO 2011 All rights reserved 1Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers 1 Scope This International Standard gives requirements and recommendations for the design, materials, fabrication, inspection, tes

30、ting and preparation for shipment of air-cooled heat exchangers for use in the petroleum, petrochemical and natural gas industries. This International Standard is applicable to air-cooled heat exchangers with horizontal bundles, but the basic concepts can also be applied to other configurations. 2 N

31、ormative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 76, Rolling bearings Stat

32、ic load ratings ISO 281, Rolling bearings Dynamic load ratings and rating life ISO 286 (all parts), Geometrical product specifications (GPS) ISO code system for tolerances on linear sizes ISO 1081, Belt drive V-belts and V-ribbed belts, and corresponding grooved pulleys Vocabulary ISO 1461, Hot-dip

33、galvanized coatings on fabricated iron and steel articles Specifications and test methods ISO 2491, Thin parallel keys and their corresponding keyways (dimensions in millimetres) ISO 4183, Belt drives Classical and narrow V-belts Grooved pulleys (system based on datum width) ISO 4184, Belt drives Cl

34、assical and narrow V-belts Lengths in datum system ISO 5287, Belt drives Narrow V-belts for the automotive industry Fatigue test ISO 5290, Belt drives Grooved pulleys for joined narrow V-belts Groove sections 9N/J, 15N/J and 25N/J (effective system) ISO 8501-1, Preparation of steel substrates before

35、 application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings ISO 9563, Belt drives Electrical conductivity of antistatic endless synchron

36、ous belts Characteristics and test method ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production BS EN ISO 13706:2011ISO 13706:2011(E) 2 ISO 2011 All rights reservedAGMA 60011), Design and Selection of Components for Enc

37、losed Gear Drives ANSI/AGMA 6010, Spur, Helical, Herringbone and Bevel Enclosed Drives ASME PTC 302), Air-Cooled Heat Exchangers ICC3), International Building Code NACE MR01034), Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments NACE SP0472, Methods and Cont

38、rols to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 bank one or more items arranged in a continuous structure 3.2 bare tube s

39、urface total area of the outside surfaces of the tubes, based on the length measured between the outside faces of the header tubesheets 3.3 bay one or more tube bundles, serviced by two or more fans, including the structure, plenum and other attendant equipment NOTE Figure 1 shows typical bay arrang

40、ements. 3.4 critical process temperature temperature related to important physical properties of a process stream EXAMPLES Freezing point, pour point, cloud point, hydrate formation temperature and dew point. 3.5 cyclic service process operation with periodic variation in temperature, pressure, and/

41、or flowrate 3.6 exhaust air air that is discharged from the air-cooled heat exchanger to the atmosphere 3.7 external recirculation process that uses an external duct to carry recirculated air to mix with and heat the inlet air 1) American Gear Manufacturers Association, 1500 King Street, Suite 201,

42、Alexandria, VA 22314, USA. 2) American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990, USA. 3)International Code Council Foundation, 10624 Indian Woods Drive, Cincinnati, OH 45242, USA. 4) NACE International, P.O. Box 218340, Houston, TX 77218-8340, USA. BS EN ISO 13706:

43、2011ISO 13706:2011(E) ISO 2011 All rights reserved 33.8 finned surface total area of the outside surface exposed to air 3.9 forced-draught exchanger exchanger designed with the tube bundles located on the discharge side of the fan 3.10 geometric centre location at the centre of a bay on a plane midw

44、ay between the air inlet and the air outlet for both forced-draft and induced-draft units NOTE The geometric centre is also considered the acoustic centre of a bay for calculations. 3.11 hydrogen service services that contain hydrogen at a partial pressure exceeding 700 kPa (100 psi) absolute 3.12 i

45、nduced-draught exchanger exchanger designed with the tube bundles located on the suction side of the fan 3.13 inlet air atmospheric or ambient air that enters the air-cooled heat exchanger 3.14 internal recirculation process that uses fans (possibly with louvres) to recirculate air from one part of

46、the process bundle to the other part 3.15 item one or more tube bundles for an individual service 3.16 item number purchasers identification number for an item 3.17 measurement surface surface of the bay or the cylinder or sphere on which sound-pressure level is measured 3.18 minimum design air temp

47、erature specified inlet air temperature that is used for winterization 3.19 minimum design metal temperature lowest metal temperature at which pressure-containing elements can be subjected to design pressure 3.20 octave bands preferred frequency bands BS EN ISO 13706:2011ISO 13706:2011(E) 4 ISO 2011

48、 All rights reserved3.21 pressure design code recognized pressure vessel standard specified or agreed by the purchaser EXAMPLE ASME BPVC VIII. 3.22 recirculated air air that has passed through the process bundle and is redirected to mix with and heat the inlet air 3.23 specified minimum tube-wall te

49、mperature critical process temperature plus a safety margin 3.24 structural code recognized structural standard specified or agreed by the purchaser EXAMPLES AISC M011 and AISC S302. 3.25 tube bundle assembly of headers, tubes and frames 3.26 seal-welded tube-to-tubesheet joint weld of unspecified strength applied between the tubes and tubesheets for the sole purpose of reducing the potential for leakage 3.27 sound level sound-pressure level when frequency is weighted according to the standardized A