EN ISO 14344-2010 en Welding consumables - Procurement of filler materials and fluxes《焊接材料 填充材料和焊接程序》.pdf

1、BS EN ISO14344:2010ICS 25.160.10NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDWelding consumables Procurement of fillermaterials and fluxesThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 May2010. BSI 201

2、0ISBN 978 0 580 63785 8Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 14344:2010National forewordThis British Standard is the UK implementation of EN ISO 14344:2010.It supersedes BS EN ISO 14344:2005 which is withdrawn.The UK participation in its preparation was entrusted to Te

3、chnicalCommittee WEE/39, Welding consumables.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a Br

4、itish Standard cannot confer immunityfrom legal obligations.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14344 February 2010 ICS 25.160.10 Supersedes EN ISO 14344:2005English Version Welding consumables - Procurement of filler materials and fluxes (ISO 14344:2010) Produits consommables p

5、our le soudage - Approvisionnement en matriaux dapport et flux (ISO 14344:2010) Schweizustze - Beschaffung von Schweizustzen (ISO 14344:2010) This European Standard was approved by CEN on 27 January 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the c

6、onditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in

7、three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies

8、of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdo

9、m. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14344:2010: EBS E

10、N ISO 14344:2010EN ISO 14344:2010 (E) 3 Foreword This document (EN ISO 14344:2010) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN. This European Standard shall b

11、e given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2010, and conflicting national standards shall be withdrawn at the latest by August 2010. Attention is drawn to the possibility that some of the elements of this document

12、may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14344:2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are boun

13、d to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

14、weden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 14344:2010 has been approved by CEN as an EN ISO 14344:2010 without any modification. BS EN ISO 14344:2010INTERNATIONAL STANDARD ISO 14344:2010(E) ISO 2010 All rights reserved 1Welding consumables Procurement of filler mat

15、erials and fluxes 1 Scope This International Standard specifies tools for communication between a purchaser and a supplier of welding consumables within quality systems, such as those based upon ISO 90011. In production, the components of welding consumables are divided into discrete, predetermined

16、quantities so that satisfactory tests with a sample from that quantity will establish that the entire quantity meets specification requirements. These quantities, known by such terms as heats, lots, blends, batches and mixes, vary in size according to the manufacturer. For identification purposes, e

17、ach manufacturer assigns a unique designation to each quantity. This designation usually consists of a series of numbers or letters, or combinations thereof, which will enable the manufacturer to determine the date and time (or shift) of manufacture, the type and source of the raw materials used, an

18、d the details of the procedures used in producing the welding consumable. This designation stays with the welding consumable and can be used to identify the material later, in those cases in which identification is necessary. This International Standard, together with an applicable International Sta

19、ndard or other standard for welding consumables, provides a method for preparing those specific details needed for welding consumable procurement which consist of: a) the welding consumable classification (selected from the applicable International Standard or other standard for welding consumables)

20、; b) the lot classification (selected from Clause 4); c) the testing schedule (selected from Clause 5). Selection of the specific welding consumable classification, lot classification, and testing schedule depends upon the requirements of the application for which the welding consumable is being pro

21、cured. This International Standard does not apply to non-consumable electrodes or shielding gases. 2 Terms and definitions For the purposes of this International Standard, the following terms and definitions apply. 2.1 dry batch quantity of dry ingredients mixed at one time in one mixing vessel NOTE

22、 Liquid binder, when added to a dry batch, produces a wet mix. A dry batch can be divided into smaller quantities, in which case addition of the liquid binder produces as many wet mixes as there are smaller quantities. BS EN ISO 14344:2010ISO 14344:2010(E) 2 ISO 2010 All rights reserved2.2 dry blend

23、 welding consumables two or more dry batches from which quantities of each are combined proportionately, then mixed in a mixing vessel to produce a larger quantity in which the ingredients are as uniformly dispersed as they would have been had the entire quantity been mixed together at one time in o

24、ne large mixer NOTE A dry blend, as in the case of a dry batch, can be used singly or divided into smaller quantities which, when the liquid binder is added, produce one or more wet mixes. 2.3 wet mix combination of liquid binder and a dry batch or dry blend, or a portion thereof, mixed at one time

25、in one mixing vessel 2.4 Heat 2.4.1 heat open hearth, electric arc, basic oxygen, argon-oxygen processes for consumable inserts, solid wires, rods and strip, core wire for covered electrodes, and the sheath (strip or tubing of tubular cored electrode wire and rod), material obtained from one furnace

26、 melt, where slag-metal or gas-metal reactions occur in producing the metal 2.4.2 heat induction melting in a controlled atmosphere or in a vacuum for consumable inserts, solid wires, rods and strip, core wire for covered electrodes, and the sheath (strip or tubing of tubular cored electrode wire an

27、d rod), an uninterrupted series of melts from one controlled batch of metals and alloying ingredients in one melting furnace under the same melting conditions, each melt conforming to the chemical composition range approved by the purchaser of the material (i.e. the producer of the welding consumabl

28、e) where significant chemical reactions do not occur in producing the metal 2.4.3 heat consumable electrode remelt for consumable inserts, solid wires, rods and strip, core wire for covered electrodes, and the sheath (strip or tubing of tubular cored electrode wire and rod), an uninterrupted series

29、of remelts in one furnace under the same remelting conditions using one or more consumable electrodes produced from a heat, as defined, each remelt conforming to the chemical composition range approved by the purchaser of the material (i.e. the producer of the welding consumable) in processes involv

30、ing continuous melting and casting 3 Identification 3.1 General Identification of consumable inserts, solid wires, rods and strip, core wire for covered electrodes, and the sheath (strip or tubing) for tubular cored electrodes and rods shall be applied as listed in 3.2 to 3.3.1. Identification of co

31、vering mix of covered electrodes, core ingredients of tubular cored electrode wire or rod, and fluxes for submerged arc welding shall be applied as listed in 3.3.2 to 3.6. 3.2 Heat number Consumable inserts, solid wires, rods and strip, core wire for covered electrodes, and the sheath (strip or tubi

32、ng) for tubular cored electrodes and rods, identified by heat number, shall consist of material from a single heat of metal. BS EN ISO 14344:2010ISO 14344:2010(E) ISO 2010 All rights reserved 33.3 Controlled chemical composition 3.3.1 Consumable inserts, solid wires, rods and strip, core wire for co

33、vered electrodes, and the sheath (strip or tubing) for tubular cored electrodes and rods identified by controlled chemical composition, rather than by heat number, shall consist of mill coils of one or more heats from which samples have been taken for chemical analysis. The results of the analysis o

34、f each sample shall be within the manufacturers composition limits for that material. Coils from mills that do not permit spliced-coil practice need be sampled on only one end. Coils from mills that permit spliced-coil practice shall be sampled on both ends and shall have no more than a single splic

35、e per coil. 3.3.2 Covering or fluxes identified by controlled chemical composition rather than by wet mix shall consist of one or more wet mixes and shall be subjected to sufficient tests to ensure that all wet mixes within the lot are equivalent. These tests shall include chemical analysis, the res

36、ults of which shall fall within the manufacturers acceptance limits. The identification of the test procedure and the results of the tests shall be recorded. Alternatively, when the chemical composition of wet mixes is controlled by raw material analysis and computerized weighing, it can be assumed

37、that all wet mixes within the lot are equivalent. 3.3.3 Core ingredients or fluxes identified by controlled composition rather than by dry blend shall consist of one or more dry blends and be subjected to sufficient tests to ensure that all dry blends within the lot are equivalent. These tests shall

38、 include chemical analysis, the results of which shall fall within the manufacturers acceptance limits. The identification of the test procedure and the results of the tests shall be recorded. Alternatively, when the chemical composition of dry blends is controlled by raw material analysis and compu

39、terized weighing, it can be assumed that all dry blends within the lot are equivalent. 3.4 Covering mix In the production of covered electrodes, the covering mix shall be identified either by wet mix (see 2.3) or by controlled chemical composition (see 3.3.2). A covering identified by wet mix shall

40、consist of a single wet mix for each lot of electrodes. 3.5 Core ingredients In the production of tubular cored electrode wire or rod (flux cored or metal cored welding consumables), the core ingredients shall be identified either by dry blend (see 2.2) or by controlled chemical composition (see 3.3

41、.3). Core ingredients identified by dry blend shall consist of a single dry batch or blend. 3.6 Fluxes for submerged arc welding In the production of fused and mixed fluxes for electro-slag and submerged arc welding, the flux ingredients shall be identified either by dry blend (see 2.2) or by contro

42、lled chemical composition (see 3.3.3). In the production of agglomerated fluxes for electro-slag and submerged arc welding, the flux ingredients shall be identified either by wet mix (see 2.3) or by controlled chemical composition (see 3.3.2). Fluxes identified by dry blend shall consist of a single

43、 dry batch or blend. Fluxes identified by wet mix shall consist of a single wet mix. 4 Lot classification 4.1 Bare solid electrode wires and strips, rods and consumable inserts 4.1.1 Class S1 A class S1 lot of bare solid electrodes and rods or consumable inserts is the manufacturers standard lot, as

44、 defined in the manufacturers quality assurance programme. BS EN ISO 14344:2010ISO 14344:2010(E) 4 ISO 2010 All rights reserved4.1.2 Class S2 A class S2 lot of bare solid electrodes and rods or consumable inserts is the quantity, not exceeding 45 000 kg, of one classification, size, form, and temper

45、 produced in 24 h of consecutively scheduled production (i.e. consecutive normal work shifts). Class S2 solid electrodes and rods or consumable inserts shall be produced from material identified by one heat number (see 3.2) or from material identified by controlled chemical composition (see 3.3.1).

46、4.1.3 Class S3 A class S3 lot of bare solid electrodes and rods or consumable inserts is the quantity of one size produced in one production schedule from material identified by one heat number (see 3.2). 4.1.4 Class S4 A class S4 lot of bare solid electrodes and rods or consumable inserts is the qu

47、antity, not exceeding 45 000 kg, of one classification, size, form, and temper produced under one production schedule. Class S4 solid electrodes and rods or consumable inserts shall be produced from material identified by one heat number (see 3.2) or from material identified by controlled chemical c

48、omposition (see 3.3.1). 4.2 Tubular cored electrodes and rods 4.2.1 Class T1 A class T1 lot of tubular cored electrodes and rods is the manufacturers standard lot, as defined in the manufacturers quality assurance programme. 4.2.2 Class T2 A class T2 lot of tubular cored electrodes and rods is the q

49、uantity, not exceeding 45 000 kg, of one classification and size produced in 24 h of consecutively scheduled production (i.e. consecutive normal work shifts). Class T2 tubular cored electrodes and rods shall be produced from tube or strip identified by heat number (see 3.2) or by controlled chemical composition (see 3.3.1). Identification of the core ingredients shall be as specified in 3.5. 4.2.3 Class T3 A class T3 lot of tubular cored electrodes and rods is the quantity produced from material identified by one heat number (see 3.2) and one