EN ISO 14554-1-2013 8615 Quality requirements for welding - Resistance welding of metallic materials - Part 1 Comprehensive quality requirements《焊接的质量要求 金属材料的电阻焊接 第1部分 全面质量要求》.pdf

1、BSI Standards PublicationBS EN ISO 14554-1:2013Quality requirements forwelding Resistance weldingof metallic materialsPart 1: Comprehensive quality requirementsCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted

2、 without license from IHS-,-,-BS EN ISO 14554-1:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO14554-1:2013. It supersedes BS EN ISO 14554-1:2001 which iswithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee WEE/29, Resis

3、tance welding.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published b

4、y BSI StandardsLimited 2013ISBN 978 0 580 78099 8ICS 25.160.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 December 2013.Amendments issued since publicationD

5、ate Text affectedCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14554-1 December 2013 ICS 25.160.01 Supersedes EN ISO 14

6、554-1:2000English Version Quality requirements for welding - Resistance welding of metallic materials - Part 1: Comprehensive quality requirements (ISO 14554-1:2013) Exigences de qualit en soudage - Soudage par rsistance des matriaux mtalliques - Partie 1: Exigences de qualit complte (ISO 14554-1:20

7、13) Schweitechnische Qualittsanforderungen - Widerstandsschweien metallischer Werkstoffe - Teil 1: Umfassende Qualittsanforderungen (ISO 14554-1:2013) This European Standard was approved by CEN on 19 November 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipu

8、late the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European S

9、tandard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the

10、national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

11、 Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any

12、 means reserved worldwide for CEN national Members. Ref. No. EN ISO 14554-1:2013 ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013EN ISO 14554-1:2013 (E) 3

13、Foreword This document (EN ISO 14554-1:2013) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This European Standard shall be given the status

14、 of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the latest by June 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of

15、patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14554-1:2000. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this

16、European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

17、 Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 14554-1:2013 has been approved by CEN as EN ISO 14554-1:2013 without any modification. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo repr

18、oduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013ISO 14554-1:2013(E) ISO 2013 All rights reserved iiiContents PageForeword v1 Scope . 12 Normative references 13 Terms and definitions . 24 Contract and design review . 24.1 General . 24.2 Application Contract review

19、24.3 Application Design review . 35 Sub-contracting 36 Welding personnel 36.1 General . 36.2 Operators . 36.3 Resistance weld setter 36.4 Welding coordinator 47 Inspection, testing, and examination personnel . 48 Equipment . 48.1 Production and testing facilities 48.2 Description of facilities 48.3

20、Approval of facilities . 58.4 Installation of new or refurbished equipment 58.5 Maintenance 59 Welding activities 59.1 Production planning . 59.2 Welding procedure specification . 69.3 Welding procedure approval. 69.4 Work instructions . 69.5 Documentation . 610 Welding electrodes and auxiliaries. 6

21、10.1 General . 610.2 Batch testing 610.3 Welding electrodes 610.4 Marking of the welding electrodes 611 Storage of parent metal . 712 Heat treatment . 713 Weld-related inspection and testing 713.1 General . 713.2 Inspection and testing before welding . 713.3 Inspection and testing during production

22、713.4 Inspection and testing after welding . 813.5 Inspection and test status 814 Non-conformance and corrective action . 815 Calibration 816 Identification and traceability . 817 Quality records . 9Annex A (informative) Summary comparison of welding quality requirements in this part of ISO 14554 an

23、d ISO 14554-2 .10Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013ISO 14554-1:2013(E)iv ISO 2013 All rights reservedBibliography .11Copyright European Commit

24、tee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013ISO 14554-1:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards b

25、odies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizati

26、ons, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its furthe

27、r maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAtte

28、ntion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introductio

29、n and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity ass

30、essment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: http:/www.iso.org/iso/home/standards_development/resources-for-technical-work/foreword.htmThe committee responsible for this document is ISO/TC 44, Welding and a

31、llied processes, Subcommittee SC 6, Resistance welding and allied mechanical joining.This second edition cancels and replaces the first edition (ISO 14551-1:2000), of which it constitutes a minor revision.ISO 14554 consists of the following parts, under the general title Quality requirements for wel

32、ding Resistance welding of metallic materials: Part 1: Comprehensive quality requirements Part 2: Elementary quality requirementsRequests for official interpretations of any aspect of this part of ISO 14554 should be directed to the Secretariat of ISO/TC 44/SC 6 via your national standards body. A c

33、omplete listing of these bodies can be found at www.iso.org. ISO 2013 All rights reserved vCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013Copyright Europea

34、n Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013Quality requirements for welding Resistance welding of metallic materials Part 1: Comprehensive quality requirements1 ScopeTh

35、is part of ISO 14554 specifies requirements for the demonstration of the capability of a manufacturer or a sub-contractor to produce welded constructions, fulfilling specified quality requirements, in one or more of the following: a contract between involved parties; an application standard; a regul

36、atory requirement.The requirements contained within this part of ISO 14554 can be adopted in full or can be selectively deleted by the manufacturer if not applicable to the construction concerned. They provide a flexible framework for the control of welding by providing specific requirements for: Ca

37、se 1 resistance welding in contracts which require the manufacturer or sub-contractor to have a quality system in accordance with ISO 9001;4 Case 2 resistance welding in contracts which require the manufacturer or sub-contractor to have a quality system other than ISO 9001;4 Case 3 resistance weldin

38、g as guidance to a manufacturer or sub-contractor developing a quality system; Case 4 references in application standards which use resistance welding as part of their requirements or in a contract between relevant parties, although it is more appropriate for ISO 14554-2 to be used in such cases.Thi

39、s part of ISO 14554: is independent of the type of welded construction to be manufactured; defines quality requirements for welding both in production plants and on site; provides guidance for describing the capability of a manufacturer to produce welded constructions to meet specified requirements;

40、 can also be used as a basis for assessing the manufacturer in respect to his welding capability.For general guidelines for selection and use, see ISO 3834-1, while being aware that only comprehensive and elementary quality requirements are specified for resistance welding. Annex A gives a summary c

41、omparison of specific quality requirements for resistance welding in this part of ISO 14554 and ISO 14554-2.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the editio

42、n cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.INTERNATIONAL STANDARD ISO 14554-1:2013(E) ISO 2013 All rights reserved 1Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo r

43、eproduction or networking permitted without license from IHS-,-,-BS EN ISO 14554-1:2013ISO 14554-1:2013(E)ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements3 Terms and definitionsFor the purpos

44、es of this document, the terms and definitions given in ISO 3834-1 apply.4 Contract and design review4.1 GeneralThe manufacturer shall review the contractual requirements and the design data provided by the purchaser or in-house data for construction designed by the manufacturer. This is to ensure t

45、hat all information necessary to carry out the fabrication operations is available prior to the commencement of the work. The manufacturer shall affirm his capability to meet all welding contract requirements and ensure adequate planning of all quality-related activities.Contract review is performed

46、 by the manufacturer to verify that: the contract is within his capability to carry out; sufficient resources are available to achieve delivery schedules; and documentation is clear and unambiguous. The manufacturer should ensure any variations between the contract and previous tender documentation

47、are identified and the purchaser notified of any programme, cost or engineering changes that may result.The items in 4.2 are typically considered at or before the time of the contract review. The items in 4.3 usually form part of the design review and should be taken into account during the contract

48、 review if the design is not carried out by the manufacturer. It shall be ensured that all relevant information has been supplied by the purchaser.When a contract does not exist, e.g. items made for stock, the manufacturer is required to take into consideration the requirements of 4.2 while carrying out its design review (see 4.3).4.2 Application Contract reviewContractual requirements to be considered should include:a) the application standard to be used, together with any supplementary requirements;b) inspection and testing;c) the specification of weldin