EN ISO 14555-2017 en Welding - Arc stud welding of metallic materials.pdf

1、Welding Arc stud welding of metallic materialsBS EN ISO 14555:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14555 June 2017 ICS 25.160.10 Supersedes EN ISO 14555:2014English Version Welding - Arc stud wel

2、ding of metallic materials (ISO 14555:2017) Soudage - Soudage larc des goujons sur les matriaux mtalliques (ISO 14555:2017) Schweien - Lichtbogenbolzenschweien von metallischen Werkstoffen (ISO 14555:2017) This European Standard was approved by CEN on 23 March 2017. CEN members are bound to comply w

3、ith the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Man

4、agement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same s

5、tatus as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Ma

6、lta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussel

7、s 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14555:2017 ENational forewordThis British Standard is the UK implementation of EN ISO 14555:2017. It is identical to ISO 14555:2017. It supersedes BS EN ISO 14555:2014, whi

8、ch is withdrawn.The UK participation in its preparation was entrusted to Technical Committee WEE/36, Qualification of welding personnel and welding procedures.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to includ

9、e all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017ISBN 978 0 580 93031 7ICS 25.160.10Compliance with a British Standard cannot confer immunity from legal obligations. This Bri

10、tish Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2017.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 14555:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14555 June 2017 ICS 25.160.10 Su

11、persedes EN ISO 14555:2014English Version Welding - Arc stud welding of metallic materials (ISO 14555:2017) Soudage - Soudage larc des goujons sur les matriaux mtalliques (ISO 14555:2017) Schweien - Lichtbogenbolzenschweien von metallischen Werkstoffen (ISO 14555:2017) This European Standard was app

12、roved by CEN on 23 March 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national

13、 standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language

14、and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hun

15、gary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG

16、 CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14555:2017 EBS EN ISO 14555:2017EN ISO 14555:2017 (E) 2 European foreword This document (EN ISO 14555:2017)

17、has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publicatio

18、n of an identical text or by endorsement, at the latest by November 2017 and conflicting national standards shall be withdrawn at the latest by November 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held r

19、esponsible for identifying any or all such patent rights. This document supersedes EN ISO 14555:2014. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,

20、 Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey a

21、nd the United Kingdom. Endorsement notice The text of ISO 14555:2017 has been approved by CEN as EN ISO 14555:2017 without any modification. ISO 14555:2017(E)Foreword viIntroduction vii1 Scope . 12 Normative references 13 Terms and definitions . 24 Symbols and abbreviated terms . 34.1 Symbols . 34.2

22、 Abbreviated terms . 45 Technical review . 46 Welding personnel 56.1 Stud-welding operators . 56.2 Welding coordination 57 Equipment . 67.1 Production equipment . 67.2 Description of the equipment 67.3 Maintenance 68 Production planning . 79 Welding procedure specification (WPS) 79.1 General . 79.2

23、Information related to the manufacturer . 79.2.1 Identification of the manufacturer . 79.2.2 Identification of the WPS 79.2.3 Reference to the welding procedure qualification record (WPQR) or other relevant documents . 79.3 Information related to the parent material 79.3.1 Parent material type . 79.

24、3.2 Dimensions . 79.4 Welding process . 89.5 Joint . 89.5.1 Joint design . 89.5.2 Welding position 89.5.3 Preparation of parent material surface 89.5.4 Jigs and fixtures. 89.5.5 Support . 89.6 Studs . 89.6.1 Designation . 89.6.2 Handling 89.7 Auxiliaries . 89.7.1 Ceramic ferrules (if any) . 89.7.2 P

25、rotective gas (if any) 89.8 Power source 99.9 Movable fixtures 99.9.1 Welding gun/lift mechanism . 99.9.2 Shielding gas system (if used) 99.9.3 Stud feeding system (if any) . 99.10 Welding variables . 99.10.1 Drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud

26、 welding . 99.10.2 Capacitor discharge drawn-arc stud welding or capacitor discharge stud welding with tip ignition . 99.11 Thermal conditions . 9 ISO 2017 All rights reserved iiiContents PageBS EN ISO 14555:2017ISO 14555:2017(E)Foreword viIntroduction vii1 Scope . 12 Normative references 13 Terms a

27、nd definitions . 24 Symbols and abbreviated terms . 34.1 Symbols . 34.2 Abbreviated terms . 45 Technical review . 46 Welding personnel 56.1 Stud-welding operators . 56.2 Welding coordination 57 Equipment . 67.1 Production equipment . 67.2 Description of the equipment 67.3 Maintenance 68 Production p

28、lanning . 79 Welding procedure specification (WPS) 79.1 General . 79.2 Information related to the manufacturer . 79.2.1 Identification of the manufacturer . 79.2.2 Identification of the WPS 79.2.3 Reference to the welding procedure qualification record (WPQR) or other relevant documents . 79.3 Infor

29、mation related to the parent material 79.3.1 Parent material type . 79.3.2 Dimensions . 79.4 Welding process . 89.5 Joint . 89.5.1 Joint design . 89.5.2 Welding position 89.5.3 Preparation of parent material surface 89.5.4 Jigs and fixtures. 89.5.5 Support . 89.6 Studs . 89.6.1 Designation . 89.6.2

30、Handling 89.7 Auxiliaries . 89.7.1 Ceramic ferrules (if any) . 89.7.2 Protective gas (if any) 89.8 Power source 99.9 Movable fixtures 99.9.1 Welding gun/lift mechanism . 99.9.2 Shielding gas system (if used) 99.9.3 Stud feeding system (if any) . 99.10 Welding variables . 99.10.1 Drawn-arc stud weldi

31、ng with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding . 99.10.2 Capacitor discharge drawn-arc stud welding or capacitor discharge stud welding with tip ignition . 99.11 Thermal conditions . 9 ISO 2017 All rights reserved iiiContents PageBS EN ISO 14555:2017ISO 14555:2017(E)

32、9.12 Post-weld heat-treatment 109.13 Non-thermal treatment after welding . 1010 Welding procedure qualification 1010.1 Principles 1010.2 Welding procedure tests 1010.2.1 Application . 1010.2.2 Proof of conformity of parent materials and stud materials 1010.2.3 Shape and dimensions of test pieces .11

33、10.2.4 Welding . 1110.2.5 Scope of examination and testing. 1110.2.6 Acceptance criteria .1110.2.7 Re-testing 1210.2.8 Range of qualification .1210.3 Pre-production tests . 1410.3.1 Pre-production test for workshop applications .1410.3.2 Pre-production test for stud welding on site (for through-deck

34、 stud welding) .1410.4 Previous experience 1510.5 Welding procedure qualification record (WPQR) 1511 Examination and testing 1511.1 General 1511.2 Visual examination . 1511.3 Bend testing 1611.4 Tensile testing . 1911.5 Torque test . 2211.6 Macro examination . 2211.7 Radiographic examination . 2211.

35、8 Ring test . 2312 Acceptance criteria .2312.1 General 2312.2 Acceptance criteria for visual examination . 2312.3 Acceptance criteria for bend testing . 2312.4 Acceptance criteria for tensile testing . 2412.5 Acceptance criteria for torque testing . 2412.6 Acceptance criteria for macro examination 2

36、412.7 Acceptance criteria for radiographic examination .2412.8 Acceptance criteria for ring tests . 2412.9 Acceptance criteria for additional tests 2413 Workmanship .2414 Process control 2514.1 General 2514.2 Production test . 2514.2.1 General. 2514.2.2 Production test for drawn-arc stud welding wit

37、h ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding .2614.2.3 Production test for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding .2614.3 Simplified production test 2614.4 Re-testing for production test or simplified production

38、test .2614.5 Production surveillance . 2714.5.1 Visual examination 2714.5.2 Checking the welding parameters . 2714.5.3 Other examinations and tests 2714.5.4 Production surveillance for drawn-arc stud welding with ceramic ferrule with qualification according to 10.3.2 2714.6 Production surveillance r

39、ecord . 2714.7 Non-conformance and corrective actions . 27iv ISO 2017 All rights reservedBS EN ISO 14555:2017ISO 14555:2017(E)9.12 Post-weld heat-treatment 109.13 Non-thermal treatment after welding . 1010 Welding procedure qualification 1010.1 Principles 1010.2 Welding procedure tests 1010.2.1 Appl

40、ication . 1010.2.2 Proof of conformity of parent materials and stud materials 1010.2.3 Shape and dimensions of test pieces .1110.2.4 Welding . 1110.2.5 Scope of examination and testing.1110.2.6 Acceptance criteria .1110.2.7 Re-testing 1210.2.8 Range of qualification .1210.3 Pre-production tests . 14

41、10.3.1 Pre-production test for workshop applications .1410.3.2 Pre-production test for stud welding on site (for through-deck stud welding) .1410.4 Previous experience 1510.5 Welding procedure qualification record (WPQR) 1511 Examination and testing 1511.1 General 1511.2 Visual examination . 1511.3

42、Bend testing 1611.4 Tensile testing . 1911.5 Torque test . 2211.6 Macro examination . 2211.7 Radiographic examination . 2211.8 Ring test . 2312 Acceptance criteria .2312.1 General 2312.2 Acceptance criteria for visual examination . 2312.3 Acceptance criteria for bend testing . 2312.4 Acceptance crit

43、eria for tensile testing . 2412.5 Acceptance criteria for torque testing . 2412.6 Acceptance criteria for macro examination 2412.7 Acceptance criteria for radiographic examination .2412.8 Acceptance criteria for ring tests . 2412.9 Acceptance criteria for additional tests 2413 Workmanship .2414 Proc

44、ess control 2514.1 General 2514.2 Production test . 2514.2.1 General. 2514.2.2 Production test for drawn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding .2614.2.3 Production test for capacitor discharge stud welding with tip ignition and capacitor discha

45、rge drawn-arc stud welding .2614.3 Simplified production test 2614.4 Re-testing for production test or simplified production test .2614.5 Production surveillance . 2714.5.1 Visual examination 2714.5.2 Checking the welding parameters . 2714.5.3 Other examinations and tests 2714.5.4 Production surveil

46、lance for drawn-arc stud welding with ceramic ferrule with qualification according to 10.3.2 2714.6 Production surveillance record . 2714.7 Non-conformance and corrective actions . 27iv ISO 2017 All rights reserved ISO 14555:2017(E)14.8 Calibration of the measuring and testing equipment .28Annex A (

47、informative) Processing of stud welding .29Annex B (normative) Quality requirements for stud welding 48Annex C (informative) Manufacturers welding procedure specification (WPS) 49Annex D (informative) Welding procedure qualification record form (WPQR) (for drawn-arc stud welding with ceramic ferrule

48、 or shielding gas and short-cycle drawn-arc stud welding) .50Annex E (informative) Welding procedure qualification record form (WPQR) (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) .54Annex F (informative) Test results Production test (for dra

49、wn-arc stud welding with ceramic ferrule or shielding gas and short-cycle drawn-arc stud welding) 58Annex G (informative) Test results Production test (for capacitor discharge stud welding with tip ignition and capacitor discharge drawn-arc stud welding) .61Annex H (informative) Example of production surveillance record .64Bibliography .65 ISO 2017 All rights reserved vBS EN ISO 14555:2017ISO 14555:2017(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bo