EN ISO 14918-2018 en Thermal spraying - Qualification testing of thermal sprayers.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Thermal spraying - Qualification testing of thermal sprayersBS EN ISO 14918:2018National forewordThis British Standard is the UK implementation of EN ISO 14918:2018. It is identical to ISO 14918:2018. It supersedes BS E

2、N ISO 14918:1998, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee STI/40, Thermal spraying and thermally sprayed coatings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purpor

3、t to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 96730 6ICS 25.220.20Compliance with a British Standard cannot confer immunity from legal obligation

4、s.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 14918:2018EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 14918June 2018ICS 25.220.

5、20 Supersedes EN ISO 14918:1998EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGCEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2018 CEN Ref. No. EN ISO 14918:2018: EAll rights of exploitation in any form and by any means reserved wor

6、ldwide for CEN national MembersThermal spraying - Qualification testing of thermal sprayers (ISO 14918:2018)Projection thermique - Qualification des agents en projection thermique (ISO 14918:2018)Thermisches Spritzen - Prfung von thermischen Spritzern (ISO 14918:2018)This European Standard was appro

7、ved by CEN on 23 April 2018.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national st

8、andards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and

9、notified to the CEN-CENELEC Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary,

10、 Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.English VersionEN ISO 14918:2018 (E)European forewordThis document (EN ISO 14918:2018) has been prepared b

11、y Technical Committee ISO/TC 107 “Metallic and other inorganic coatings” in collaboration with Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings” the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by p

12、ublication of an identical text or by endorsement, at the latest by December 2018, and conflicting national standards shall be withdrawn at the latest by December 2018.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not

13、be held responsible for identifying any or all such patent rights.This document supersedes EN ISO 14918:1998.According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, C

14、roatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, T

15、urkey and the United Kingdom.Endorsement noticeThe text of ISO 14918:2018 has been approved by CEN as EN ISO 14918:2018 without any modification.iiBS EN ISO 14918:2018ISO 14918:2018Foreword ivIntroduction v1 Scope .12 Normative references 13 Terms and definitions .14 Essential requirements for quali

16、fication testing 24.1 General . 24.2 Equipment operation 24.3 Masking procedure 24.4 Surface preparation 34.5 Environmental conditions . 34.6 Application equipment 35 Range of qualification . 35.1 General . 35.2 Thermal spraying processes . 35.2.1 Grouping of thermal spraying processes 35.2.2 Applic

17、ation methods 35.2.3 Spray materials 35.3 Qualification scope 45.4 Supervision 45.5 Shapes and dimensions of test pieces . 45.6 Test methods . 45.7 Acceptance requirements for test pieces . 45.8 Spray consumables for the test . 56 Examination and testing . 56.1 General . 56.2 Job knowledge test. 56.

18、3 Practical test 57 Re-tests . 57.1 General . 57.2 Additional tests . 58 Period of validity 58.1 Initial qualification 58.2 Prolongation 68.2.1 Period 68.2.2 Thermal sprayer and production spraying . 68.2.3 Interruption periods in thermal spray works 68.3 Requirements . 68.4 Scheduling . 68.5 Expire

19、d or cancelled qualification status . 69 Records . 610 Designation 6Annex A (normative) Job knowledge 7Annex B (normative) Specific acceptance criteria 10Annex C (normative) Minimum tensile adhesive strength and shear load resistance values .15Annex D (informative) Example of qualification test cert

20、ificate for thermal sprayer .18 ISO 2018 All rights reserved iiiContents PageBS EN ISO 14918:2018ISO 14918:2018ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is

21、 normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part

22、 in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particul

23、ar the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this

24、document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.is

25、o.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment, as well as inform

26、ation about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.This document was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings.This second edition cancels an

27、d replaces the first edition (ISO 14918:1998), which has been technically revised.iv ISO 2018 All rights reservedBS EN ISO 14918:2018ISO 14918:2018IntroductionThis document examines the principles of qualification testing of sprayer performance for thermal spraying.The quality of work involved in th

28、ermal spraying depends on the skill, operation of the spray equipment and job knowledge of the thermal sprayer.The ability of the thermal sprayer to follow verbal and written instructions and the testing of his/her skill and operation of the spray equipment are therefore important factors in ensurin

29、g the quality of the thermally sprayed product.This document is intended to provide the basis for mutual recognition by examining bodies for qualification relating to thermal sprayers competence in the various fields of application. Tests can be carried out in accordance with this document, unless m

30、ore severe tests are specified by the relevant application standards in which case these can be applied.The thermal sprayers skill and job knowledge continues to be classified as qualified as long as the thermal sprayer works with reasonable continuity on thermal spraying work within the extent of q

31、ualification. ISO 2018 All rights reserved vBS EN ISO 14918:2018This page deliberately left blankThermal spraying - Qualification testing of thermal sprayers1 ScopeThis document specifies procedural instructions for qualification testing of thermal sprayers. It defines requirements, ranges of qualif

32、ication, test conditions, acceptance requirements and certification for qualification testing of thermal spray performance.This document is applicable when the thermal sprayers qualification is required by this document, the purchaser, by inspection authorities or by other organizations.The thermal

33、spraying processes referred to in this document include those spraying processes which are designated as manual or mechanized.The test for mechanised application includes the use of automatically controlled thermal spraying, e.g. robotics, scan units.2 Normative referencesThe following documents are

34、 referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 14916, Thermal sprayi

35、ng Determination of tensile adhesive strengthISO 14917, Thermal spraying Terminology, classificationISO 2063-2, Thermal spraying Zinc, aluminium and their alloys Part 2: Execution of corrosion protection systemsEN 15340, Thermal spraying Determination of shear load resistance of thermally sprayed co

36、atings3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 14917 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Onl

37、ine browsing platform: available at https:/www.iso.org/obp3.1thermal sprayerperson who performs thermal spraying with a manual or mechanized system3.2manual thermal sprayingprocess in which the spraying gun or torch is manipulated by hand3.3mechanized thermal sprayingprocess in which some aspects ar

38、e mechanized, i.e. with the gun/torch not manipulated by handINTERNATIONAL STANDARD ISO 14918:2018 ISO 2018 All rights reserved 1BS EN ISO 14918:2018ISO 14918:20183.4automatic thermal sprayingprocess in which all operations typical of the spraying process are fully mechanized including all handling,

39、 e.g. workpiece loading and unloading, and which are integrated in a programmed systemNote 1 to entry: For examination, it is equal to mechanized thermal spraying (3.3).3.5examinerperson who verifies compliance with the application standard3.6examining bodyorganization who verifies compliance with t

40、he application standard3.7specific acceptance criteriadocument providing in detail the criteria by which a thermal sprayer (3.1) can be tested to be qualified for a particular spraying technique or application area3.8test piecethermal spray workpiece used for the qualification test (3.10)3.9test spe

41、cimenportion cut from the test piece (3.8) in order to perform a specified analytical test (3.10)3.10testseries of operations which include the making of a thermally sprayed test piece (3.8), subsequent non-destructive and/or destructive testing and reporting of results4 Essential requirements for q

42、ualification testing4.1 GeneralThe criteria specified in this clause shall be examined in order to identify the ability of the thermal sprayer in these areas.The thermal sprayers qualification test shall be carried out on test pieces of comparable geometry.The thermal sprayer shall be tested on both

43、 basic job knowledge and specific knowledge related to the process for all thermal spraying processes and operations, see Annex A.4.2 Equipment operationThe thermal sprayer shall be tested to determine his/her knowledge of the equipment, as described in A.4.3.4.3 Masking procedureThe thermal sprayer

44、 shall be tested to determine his/her knowledge of proper masking procedures for both surface preparation and spraying.2 ISO 2018 All rights reservedBS EN ISO 14918:2018ISO 14918:20184.4 Surface preparationThe thermal sprayer shall verify that the surface of the thermal spray test piece which is use

45、d for qualification is acceptable. S/he should also maintain a properly prepared surface during the qualification testing.4.5 Environmental conditionsThe thermal sprayer shall verify the acceptability of environmental conditions, such as temperature, humidity and dew point, as being suitable for spr

46、aying the test pieces if called up by the specific coating process and method of application being evaluated.4.6 Application equipmentThe test results used for the qualification testing shall come from work or test pieces sprayed with production equipment or equipment similar to it. The certifying e

47、xamining body shall agree that equal equipment used to perform the testing is representative of the said equipments quality.5 Range of qualification5.1 GeneralThermal sprayers shall be qualified for thermal spraying to a specific coating process and method of application. The qualification shall onl

48、y be valid for that specific coating process and method of application. The thermal spraying processes and methods of application covered by this document are identified in 5.2.5.2 Thermal spraying processes5.2.1 Grouping of thermal spraying processesThis document covers the following thermal sprayi

49、ng processes according to ISO 14917: arc spraying; plasma spraying; high velocity oxy fuel flame spraying, cold spraying, detonation spraying; powder flame spraying, plastic flame spraying; wire/rods/cords flame spraying; powder flame spraying with fusing, laser spraying, plasma transferred arc spraying (PTA).5.2.2 Application methodsThis document covers the following application methods: manual; mechanized.5.2.3 Spray materials5.2.3.1 GeneralThe spray materials that shall be used in the qualification test are split into material groups.