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EN ISO 15011-4-2018 en Health and safety in welding and allied processes Laboratory method for sampling fume and gases Part 4 Fume data sheets.pdf

1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Health and safety in welding and allied processes - Laboratory method for sampling fume and gasesPart 4: Fume data sheetsBS EN ISO 150114:2018National forewordThis British Standard is the UK implementation of EN ISO 150

2、114:2018. It is identical to ISO 150114:2017. It supersedes BS EN ISO 150114:2006+A1:2008, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee WEE/40, Health and safety in welding.A list of organizations represented on this committee can be obtained on req

3、uest to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 91536 9ICS 13.040.30; 25.160.10; 13.100Compli

4、ance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 150114:2018EUR

5、OPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 150114February 2018ICS 13.100; 25.160.10 Supersedes EN ISO 150114:2006EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGCENCENELEC Management Centre: Avenue Marnix 17, B1000 Brussels 2018 CEN Ref. No.

6、EN ISO 150114:2018: EAll rights of exploitation in any form and by any means reserved worldwide for CEN national MembersHealth and safety in welding and allied processes Laboratory method for sampling fume and gases Part 4: Fume data sheets (ISO 150114:2017)Hygine et scurit en soudage et techniques

7、connexes Mthode de laboratoire dchantillonnage des fumes et des gaz Partie 4: Fiches dinformation sur les fumes (ISO 150114:2017)Arbeits und Gesundheitsschutz beim Schweien und bei verwandten Verfahren Laborverfahren zum Sammeln von Rauch und Gasen Teil 4: Rauchdatenbltter (ISO 150114:2017)This Euro

8、pean Standard was approved by CEN on 7 December 2017.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Uptodate lists and bibliographical references conc

9、erning such national standards may be obtained on application to the CENCENELEC Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into

10、 its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Ger

11、many, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.English VersionEN ISO 150114:2018 (E)European forewordThis document (EN ISO 150114:2

12、018) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes”, the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publi

13、cation of an identical text or by endorsement, at the latest by August 2018, and conflicting national standards shall be withdrawn at the latest by August 2018.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held

14、responsible for identifying any or all such patent rights.This document supersedes EN ISO 150114:2006.According to the CENCENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,

15、Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey an

16、d the United Kingdom.Endorsement noticeThe text of ISO 150114:2017 has been approved by CEN as EN ISO 150114:2018 without any modification.2BS EN ISO 150114:2018ISO 150114:2017Foreword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Principle 25 Procedure. 26 Test con

17、ditions . 36.1 Generic test parameters 36.2 Testing of manual metal arc welding electrodes . 56.3 Testing of solid, metalcored and fluxcored wires used in gasshielded metal arc welding . 56.4 Testing of fluxcored wires used in selfshielded metal arc welding 77 Reporting of results . 87.1 Fume data s

18、heet . 87.2 Transitional arrangements . 97.3 Retesting . 97.4 Data sharing 97.5 Validation of fume data sheets . 10Annex A (normative) Fume data sheet 11Annex B (informative) Optional additional section of a fume data sheet .13Annex C (informative) Examples of performance data .14Annex D (informativ

19、e) Uses of welding fume data 16Annex E (informative) Principal and key components of welding fume 19Annex F (informative) Example of a welding consumable classification system 21Annex G (informative) Example of a fume data sheet for a stainless steel manual metal arc welding electrode (including the

20、 optional additional section) 22Bibliography .24 ISO 2017 All rights reserved iiiContents PageBS EN ISO 150114:2018ISO 150114:2017ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Interna

21、tional Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with

22、ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, P

23、art 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the

24、 elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations re

25、ceived (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and expressions related to conformity assessment,

26、as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 9, Hea

27、lth and safety.This second edition cancels and replaces the first edition (ISO 150114:2006), which has been technically revised. It also incorporates the Amendment ISO 150114:2006/Amd.1:2008. The main change compared to the previous edition is the replacement of indium (In) 3 times in Table C.4 to n

28、ickel (Ni).Requests for official interpretations of any aspect of this document should be directed to the Secretariat of ISO/TC 44/SC 9 via your national standards body. A complete listing of these bodies can be found at www.iso.org.iv ISO 2017 All rights reservedBS EN ISO 150114:2018ISO 150114:2017

29、IntroductionWelding and allied processes produce airborne particles and gaseous by-products that can be harmful to human health. Knowledge of the quantity and composition of the airborne particles and gases emitted can be useful for occupational hygienists in assessing workplace exposure and in dete

30、rmining appropriate control measures.Welding processes, consumables and parameters give rise to various fume emission rates, which in turn lead to different welder exposures. Emission rate cannot be used directly to assess exposure. However, processes, consumables and welding parameters that give lo

31、wer emission rates generally result in lower welder exposures than processes with higher emission rates used in the same working situation.Clear instructions and supporting informative guidance are provided in order to ensure that the welding conditions used are selected thoughtfully according to a

32、standardized procedure. The need to fully report the welding conditions used in the test is emphasized, and an example is provided of how such information should be conveyed on a fume data sheet. This document also gives information about how the data obtained can be used.It has been assumed in the

33、drafting of this document that the execution of its provisions and the interpretation of the results obtained are entrusted to appropriately qualified and experienced people. ISO 2017 All rights reserved vBS EN ISO 150114:2018This page deliberately left blankHealth and safety in welding and allied p

34、rocesses - Laboratory method for sampling fume and gases Part 4: Fume data sheets1 ScopeThis document covers health and safety in welding and allied processes. It specifies requirements for determination of the emission rate and chemical composition of welding fume in order to prepare fume data shee

35、ts.It applies to all filler materials used for joining or surfacing by arc welding using a manual, partly mechanized or fully automatic process, depositing unalloyed steel, alloyed steel and nonferrous alloys. Manual metal arc welding, gasshielded metal arc welding with solid wires, metalcored and f

36、luxcored wires and arc welding with selfshielded fluxcored wires are included within the scope of this document.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, o

37、nly the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 150111, Health and safety in welding and allied processes Laboratory method for sampling fume and gases Part 1: Determination of fume emission rate during arc w

38、elding and collection of fume for analysisISO/TR 259012, Welding and allied processes Vocabulary Part 2: Safety and healthISO/TR 259013, Welding and allied processes Vocabulary Part 3: Welding processesEN 1540, Workplace atmospheres TerminologyEN/TR 14599, Terms and definitions for welding purposes

39、in relation with EN 17923 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO/TR 259012, ISO/TR 259013, EN 1540, EN/TR 14599 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: ISO Onl

40、ine browsing platform: available at https:/www .iso.org/obp IEC Electropedia: available at http:/www.elect ropedia.org/INTERNATIONAL STANDARD ISO 15011-4:2017 ISO 2017 All rights reserved 1BS EN ISO 150114:2018ISO 15011-4:20173.1additive limit valuelimit value that, in the absence of specific knowle

41、dge of the combined health effects of a mixture of chemical agents, is calculated on the basis that the health effects of the various components are at least additiveNote 1 to entry: For complex substances that are mixtures of chemical agents, such as welding fume, individual substances can have spe

42、cific, independent health effects or they can have synergistic, additive or antagonistic health effects.3.2additive welding fume limit valueadditive limit value (3.1) for welding fume3.3key component of a welding fumecomponent of a welding fume that has the greatest occupational hygienic significanc

43、e and therefore requires the most stringent control measures to ensure that a welder is not exposed to an excessive level of the substance concerned, i.e. it is the component whose limit value is exceeded at the lowest welding fume concentration3.4key component welding fume limit valuelimit value wh

44、ich, if not exceeded, ensures that no component of the welding fume has a concentration above its limit value3.5principal component of the welding fumecomponent of a welding fume that is of occupational hygienic significance3.6single component welding fume limit valuelimit value calculated for a sin

45、gle component which, if not exceeded, ensures that the component does not have a concentration above its limit value4 Principle4.1 Tests are carried out to determine the emission rate and chemical composition of welding fume produced when a welding consumable is used under a defined set of operating

46、 conditions. The welding fume is generated in accordance with the procedure described in ISO 150111 and under the conditions specified in this document.4.2 Emission rate and chemical composition data are reported in a recommended format, and various ways in which the data may be used are described.5

47、 Procedure5.1 Determine the fume emission rate and/or collect fume samples for analysis, as required, in accordance with the procedure described in ISO 150111. Carry out the tests under the conditions prescribed in 6.2, 6.3 and 6.4 as appropriate.NOTE In practice, emission rates can vary significant

48、ly from those determined under the test conditions specified in 6.2, 6.3 and 6.4 This is because the welding conditions used in the workplace can be significantly different from those specified in this document. The conditions specified are typical of common practice and have been standardized to ge

49、nerate comparative data for a welding fume consumable classification.2 ISO 2017 All rights reservedBS EN ISO 150114:2018ISO 15011-4:20175.2 Analyse the welding fume samples to generate chemical composition data for all the principal components of the welding fume (see Table E.1). Identify these, if necessary, by carrying out an initial qualitative analysis of the fume.5.3 Estimate and report the uncertainty of measurements in accordance with the ISO GUM.1See Annex C for e

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