EN ISO 16812-2007 en Petroleum and natural gas industries - Shell-and-tube heat exchangers《石油 石化和天然气工业 壳管式热交换器(ISO 16812-2002)》.pdf

1、BRITISH STANDARDBS EN ISO 16812:2007Petroleum, petrochemical and natural gas industries Shell-and-tube heat exchangersThe European Standard EN ISO 16812:2007 has the status of a British StandardICS 75.180.20; 27.060.30g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g5

2、4g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN ISO 16812:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 March 2007 BSI 2007ISBN 978 0 580 50377 1National for

3、ewordThis British Standard was published by BSI. It is the UK implementation of EN ISO 16812:2007. It supersedes BS EN ISO 16812:2003 which is withdrawn.The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natur

4、al gas industries, to Panel PSE/17/-/6, Processing equipment and systems for petroleum and natural gas industries.A list of organizations represented on PSE/17/-/6 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Use

5、rs are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 16812February 2007ICS 75.180.20; 27.060.30 Supersedes EN ISO

6、16812:2003 English VersionPetroleum, petrochemical and natural gas industries - Shell-and-tube heat exchangers (ISO 16812:2007)Industries du ptrole, de la ptrochimie et du gaz naturel -changeurs de chaleur faisceaux (ISO 16812:2007)Erdl-, petrochemische und Erdgasindustrie -Rohrbdelwrmetauscher (ISO

7、 16812:2007)This European Standard was approved by CEN on 3 February 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliogra

8、phical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CE

9、N member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Ital

10、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Br

11、ussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 16812:2007: EForeword This document supersedes EN ISO 16812:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followin

12、gcountries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic,Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,Switzerland and United Kingdom.Endorsement notice This document (EN ISO 16812:2007) has be

13、en prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secreta

14、riat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2007, and conflicting national standards shall be withdrawn at the latest by August 2007. Denmark, Estonia, F

15、inland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,The text of ISO 16812:2007 has been approved by CEN as EN ISO 16812:2007 without any modifications. EN ISO 16812:2007Reference numberISO 16812:2007(E)INTERNATIONAL STANDARD ISO16812Second edition2007-02-15Petroleum,

16、 petrochemical and natural gas industries Shell-and-tube heat exchangers Industries du ptrole, de la ptrochimie et du gaz naturel changeurs de chaleur faisceaux EN ISO 16812:2007ii iiiContents Page Foreword. v Introduction . vi 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 2 4 Gene

17、ral. 3 5 Proposals. 3 6 Drawings and other required data 4 6.1 Outline drawings and other supporting data. 4 6.2 Information required after outline drawings are reviewed . 5 6.3 Reports and records. 6 7 Design 7 7.1 Design temperature 7 7.2 Cladding for corrosion allowance. 7 7.3 Shell supports. 7 7

18、.4 Stationary head . 8 7.5 Floating head. 8 7.6 Tube bundle. 9 7.7 Nozzles and other connections. 12 7.8 Flanged external girth joints 13 7.9 Expansion joints . 13 7.10 Gaskets 14 7.11 Handling devices 15 7.12 Hydrogen service 15 8 Materials 15 8.1 General. 15 8.2 Gaskets 16 8.3 Tubes 16 9 Fabricati

19、on. 16 9.1 Shells . 16 9.2 Pass-partition plates. 16 9.3 Connection junctions . 16 9.4 Tubes 17 9.5 Welding 17 9.6 Heat treatment. 17 9.7 Dimensional tolerances . 18 9.8 Gasket contact surfaces other than nozzle-flange facings 18 9.9 Tube holes . 19 9.10 Tube-to-tubesheet joints 19 9.11 Assembly . 1

20、9 10 Inspection and testing 20 10.1 Quality assurance. 20 10.2 Quality control. 20 10.3 Pressure testing 21 10.4 Nameplates and stampings . 22 EN ISO 16812:2007iv 11 Preparation for shipment . 22 11.1 Protection. 22 11.2 Identification 23 12 Supplemental requirements. 23 12.1 General . 23 12.2 Desig

21、n 23 12.3 Examination. 23 Annex A (informative) Recommended practices. 25 Annex B (informative) Shell-and-tube heat exchanger checklist 27 Annex C (informative) Shell-and-tube heat exchanger data sheets 28 Annex D (informative) Responsibility data sheet 39 Bibliography . 41 EN ISO 16812:2007vForewor

22、d ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technica

23、l committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of ele

24、ctrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to th

25、e member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for ide

26、ntifying any or all such patent rights. ISO 16812 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. This second edition cancels and replaces the fir

27、st edition (ISO 16812:2002), which has been technically revised. EN ISO 16812:2007vi Introduction Users of this International Standard should be aware that further or differing requirements may be needed for individual applications. This International Standard is not intended to inhibit a vendor fro

28、m offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this Int

29、ernational Standard and provide details. Annex A provides some optional recommended practices. A bullet (z) at the beginning of a clause or subclause indicates a requirement for the purchaser to make a decision or provide information (see checklist in Annex B). In this International Standard, where

30、practical, US Customary (USC) units are included in parentheses for information. EN ISO 16812:20071Petroleum, petrochemical and natural gas industries Shell-and-tube heat exchangers 1 Scope This International Standard specifies requirements and gives recommendations for the mechanical design, materi

31、al selection, fabrication, inspection, testing and preparation for shipment of shell-and-tube heat exchangers for the petroleum, petrochemical and natural gas industries. This International Standard is applicable to the following types of shell-and-tube heat exchangers: heaters, condensers, coolers

32、and reboilers. This International Standard is not applicable to vacuum-operated steam surface condensers and feed-water heaters. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For

33、 undated references, the latest edition of the referenced document (including any amendments) applies. ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ASME B 16.51), Pipe Flanges and Flanged Fittings ASME B 16.11,

34、 Forged Fittings, Socket-Welding and Threaded ASME B 1.20.1, Pipe Threads, General Purpose (Inch) EJMA2), Standards of the Expansion Joint Manufacturers Association NACE MR01033), Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments TEMA Standards Set4), 8thEdi

35、tion, Standards of the Tubular Exchanger Manufacturers Association 1) ASME International, 3 Park Avenue, New York, NY 10016-5990, USA. 2) Expansion Joint Manufacturers Association, 25 North Broadway, Tarrytown, NY 10591, USA. 3) NACE International, P.O. Box 218340, Houston, TX 77218-8340, USA. 4) Tu

36、bular Exchanger Manufacturers Association, 25 North Broadway, Tarrytown, NY 10591, USA. EN ISO 16812:20072 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 annular distributor additional chamber incorporated into a shell side nozzle to more ev

37、enly distribute shell side fluids entering or exiting the tube bundle 3.2 category A welded joint longitudinal welded joint within the main shell, communicating chambers, nozzles or transitions in diameter; or any welded joint within a sphere or within a formed or flat head; or circumferential welde

38、d joint connecting hemispherical heads to main shells, to transitions in diameters or to communicating chambers 3.3 category B welded joint circumferential welded joint within the main shell, communicating chambers, nozzles or transitions in diameter, including joints between the transitions and a c

39、ylinder at either the large or small end; or circumferential welded joint connecting formed heads, other than hemispherical, to main shells, to transitions in diameter, to nozzles or to communicating chambers 3.4 communicating chamber heat-exchanger appurtenance that intersects the shell or heads of

40、 the heat exchanger and forms an integral part of the pressure-containing envelope EXAMPLES Sump, annular distributor. 3.5 effective surface outside surface area of the tubes that contributes to heat transfer 3.6 full-penetration weld welded joint that results in weld metal through the entire thickn

41、ess of the components being joined 3.7 heat-exchanger unit one or more heat exchangers for a specified service that may include alternative operating conditions 3.8 hydrogen service service that contains hydrogen at a partial pressure exceeding 700 kPa (100 psi) absolute 3.9 item number purchasers i

42、dentification number for a heat-exchanger unit 3.10 nubbin projection on the flange gasket surface, positioned at the centre of the gasket, used to concentrate the bolt load on the gasket 3.11 pressure design code recognized pressure vessel standard specified or agreed by the purchaser EXAMPLES ASME

43、 Section VIII, EN 13445. EN ISO 16812:200733.12 seal-welded tube-to-tubesheet joint weld of unspecified strength applied between the tubes and tubesheets for the sole purpose of reducing the potential for leakage 3.13 strength-welded tube-to-tubesheet joint welded so that the design strength is equa

44、l to, or greater than, the axial tube strength specified by the pressure design code 4 General z 4.1 The pressure design code shall be specified or agreed by the purchaser. Pressure components shall comply with the pressure design code and the supplemental requirements given in this International St

45、andard. 4.2 Heat-exchanger construction shall conform to TEMA (8thedition), Class R, unless another TEMA class is specified. z 4.3 The vendor shall comply with the applicable local regulations specified by the purchaser. 4.4 Annex A includes some recommended mechanical and design details for informa

46、tion. 4.5 Annex B provides a checklist that can be used by the purchaser to ensure that bulletted items in this International Standard are addressed. 4.6 Annex C provides examples of data sheets. 4.7 Annex D includes a recommended division of responsibility for completing the data sheet. 5 Proposals

47、 5.1 The vendors proposal shall include, for each heat exchanger unit, completed data sheets such as those given in Annex C or, if a data sheet is included in the inquiry, a statement indicating complete compliance with that data sheet. 5.2 Designs that are not fully defined by the nomenclature in T

48、EMA (8thedition), Section 1, shall be accompanied by sketches that are sufficient to describe the details of construction. 5.3 If an annular distributor is provided, the vendor shall define the type of construction proposed. 5.4 The vendor shall determine the need for, and if required, include expan

49、sion joints based on all conditions supplied by the purchaser. The vendor shall state the type of construction proposed. 5.5 The proposal shall include a detailed description of all exceptions to the requirements of the purchasers inquiry. 5.6 For stacked heat exchangers, the vendor shall supply the following components unless otherwise specified by the purchaser: a) bolts, nuts and gaskets for interconnecting nozzles; b) shims and bolting for interconnecting supports. EN ISO 16812:20074 5.7 The vendor shall provide a separate quotation for the followin