EN ISO 17268-2016 en Gaseous hydrogen land vehicle refuelling connection devices《气态氢陆用车辆换料连接装置》.pdf

1、BS EN ISO 17268:2016Gaseous hydrogen land vehiclerefuelling connection devices(ISO 17268:2012)BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN ISO 17268:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 17268:2016. Th

2、e UK participation in its preparation was entrusted to Technical Committee PVE/18, Cryogenic vessels.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are re

3、sponsible for its correct application. The British Standards Institution 2016. Published by BSI Standards Limited 2016.ISBN 978 0 580 92282 4 ICS 43.180; 71.100.20 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority

4、 of the Standards Policy and Strategy Committee on 31 December 2012.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e d30 November 2016 This corrigendum renumbers BS ISO 17268:2012as BS EN ISO 17268:2016which is withdrawn.It is identical to ISO 17268:2012. It supersedes BS ISO

5、 17268:2012, EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 17268 November 2016 ICS 43.180; 71.100.20 English Version Gaseous hydrogen land vehicle refuelling connection devices (ISO 17268:2012) Dispositifs de raccordement pour le ravitaillement des vhicules terrestres hydrogne gazeux (ISO

6、 17268:2012) Gasfrmiger Wasserstoff - Anschlussvorrichtungen fr die Betankung von Landfahrzeugen (ISO 17268:2012)This European Standard was approved by CEN on 8 July 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europea

7、n Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (

8、English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgi

9、um, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzer

10、land, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national M

11、embers. Ref. No. EN ISO 17268:2016 EEN ISO 17268:2016 (E) European foreword The text of ISO 17268:2012 has been prepared by Technical Committee ISO/TC 197 “Hydrogen technologies” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 17268:2016 by Technical Com

12、mittee CEN/TC 268 “Cryogenic vessels and specific hydrogen technologies applications” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2017, and confl

13、icting national standards shall be withdrawn at the latest by May 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document

14、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulga

15、ria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Tur

16、key and the United Kingdom. Endorsement notice The text of ISO 17268:2012 has been approved by CEN as EN ISO 17268:2016 without any modification. BS EN ISO 17268:2016iiISO 17268:2012(E) ISO 2012 All rights reserved iiiContents PageForeword iv1 Scope 12 Normative references . 13 Terms and definitions

17、 . 24 General construction requirements . 35 Nozzles . 36 Receptacles . 47 Design verification test procedures . 58 Instructions .139 Marking .14Annex A (normative) Receptacle/nozzle interface envelope 15Annex B (normative) Hydrogen Receptacles 16Annex C (normative) Loose fit test fixtures 22Annex D

18、 (normative) Tight fit test fixtures.27Annex E (normative) Wear pattern test fixtures .32BS EN ISO 17268:2016ISO 17268:2012(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Internation

19、al Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO,

20、 also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical commit

21、tees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.Attention is drawn to the poss

22、ibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.ISO 17268 was prepared by Technical Committee ISO/TC 197, Hydrogen technologies.This second edition cancels and replaces the first e

23、dition (ISO 17268:2006), which has been technically revised.iv ISO 2012 All rights reservedBS EN ISO 17268:2016INTERNATIONAL STANDARD ISO 17268:2012(E)Gaseous hydrogen land vehicle refuelling connection devices 1 ScopeThis International Standard defines the design, safety and operation characteristi

24、cs of gaseous hydrogen land vehicle (GHLV) refuelling connectors. GHLV refuelling connectors consist of the following components, as applicable: receptacle and protective cap (mounted on vehicle); nozzle.This International Standard applies to refuelling connectors which have working pressures of 11

25、MPa, 25 MPa, 35 MPa and 70 MPa, hereinafter referred to in this International Standard as the following: H11 11 MPa at 15 C; H25 25 MPa at 15 C; H35 35 MPa at 15 C; H35HF 35 MPa at 15 C (high flow for commercial vehicle applications); H70 70 MPa at 15 C.Nozzles and receptacles that meet the requirem

26、ents of this International Standard will only allow GHLVs to be filled by fuelling stations dispensing hydrogen with nominal working pressures equal to or lower than the vehicle fuel system working pressure. They will not allow GHLV to be filled by fuelling stations dispensing blends of hydrogen wit

27、h natural gas.Refuelling connectors dispensing blends of hydrogen with natural gas are excluded from the scope of this International Standard.NOTE This International Standard can be used for certification purposes.2 Normative referencesThe following documents, in whole or in part, are normatively re

28、ferenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat

29、 resistance testsISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testingISO 9227, Corrosion tests in artificial atmospheres Salt spray testsISO 12103-1, Road vehicles Test dust for filter evaluation Part 1: Arizona test dustISO 14687-2,

30、Hydrogen fuel Product specification Part 2: Proton exchange membrane (PEM) fuel cell applications for road vehiclesISO 15501-1, Road vehicles Compressed natural gas (CNG) fuel systems Part 1: Safety requirements ISO 2012 All rights reserved 1BS EN ISO 17268:2016ISO 17268:2012(E)3 Terms and definitio

31、nsFor the purposes of this document, the following terms and definitions apply.3.1connectorjoined assembly of nozzle and receptacle which permits the transfer of hydrogen3.2cyclethe process of a making a positive connection between the nozzle and the receptacle, pressurizing to the maximum working p

32、ressure, depressurising and disconnecting3.3dry heliumhelium with a dew point adequate to prevent condensation during testing and at least 99 % pure3.4dry hydrogenhydrogen which meets or exceeds the quality level in ISO 14687-23.5leak test gasgas for testing leaks that consists of dry hydrogen, or d

33、ry helium, or blends of a minimum 10 % of hydrogen or helium with nitrogen.3.6maximum working pressuremaximum pressure that a connector will experience in service independent of temperatureNOTE The maximum working pressure is 125 % of the nominal working pressure at 15 C for the purpose of testing o

34、f nozzles and receptacles in this International Standard.3.7nominal working pressurepressure for which the connector is intended to be operated for a given gas temperature of 15 CNOTE This defines a full tank gas density.3.8nozzledevice connected to a fuel dispensing system, which permits the quick

35、connect and disconnect of fuel supply to the vehicle or storage system3.9positive locking meansfeature, which requires actuation of an interlocking mechanism to achieve proper connection of the nozzle to the receptacle before pressure is applied3.10protective capmeans to prevent dirt and other conta

36、minants from getting into the inlet of the vehicle receptacle3.11receptacledevice connected to a vehicle or storage system which receives the nozzleNOTE This can also be referred to as a fuelling inlet of gas filling port in other documents.2 ISO 2012 All rights reservedBS EN ISO 17268:2016ISO 17268

37、:2012(E)4 General construction requirements4.1 Nozzles and receptacles shall be designed in accordance with reasonable concepts of safety, durability and maintainability.4.2 Nozzles and receptacles designed and tested in accordance with this International Standard shalla) prevent hydrogen fuelled ve

38、hicles from being filled by fuelling stations with working pressures or flow rates higher than the vehicle,b) prevent hydrogen fuelled vehicles from being filled by other compressed gas fuelling stations, andc) prevent other gaseous fuelled vehicles from being filled by hydrogen fuelling stations.4.

39、3 Nozzles and receptacles shall be well fitted and manufactured in accordance with good engineering practice.4.4 Nozzles and receptacles shall bea) designed to minimise the possibility of incorrect assembly,b) designed to be secure against displacement, distortion, warping or other damage,c) constru

40、cted to maintain operational integrity under normal and reasonable conditions of handling and usage, andd) designed with no self-evident means of defeating the safety features.4.5 Nozzles and receptacles shall be manufactured of materials suitable and compatible for use with compressed hydrogen at t

41、he pressure and the temperature ranges to which they will be subjected as specified in 5.8 and 6.9. Materials used in the construction of nozzles, receptacles and protective caps shall be non-sparking or spark-reducing. All pressure bearing and wetted components shall also be made from material that

42、 is compatible with deionised water. Non-metallic material compatibility shall be documented by the component manufacturer or an independent third party.4.6 The nozzle shall be connected to or disconnected from the receptacle without the use of tools.4.7 The H11 and H25 receptacles shall be mounted

43、on the vehicle in compliance with ISO 15501-1. All other receptacles shall be mounted on the vehicle in compliance with the envelope requirements specified in Annex A.4.8 Protective caps are intended to protect the receptacle from foreign debris and shall not hold pressure. Resistance shall be appro

44、priate to prevent inadvertent dislodging. All protective caps shall have a retainer to attach them to the receptacle or vehicle.5 Nozzles5.1 Nozzles shall comply with the dimensional requirements of 6.1 to ensure proper interchangeability. Nozzles shall couple with receptacles of equal or higher nom

45、inal working pressures and they shall be designed so that they will not couple with receptacles of lower nominal working pressures. The nozzle shall extend to within 1 mm of the stop ring for all nominal working pressures. Nozzles shall be designed so that they will not couple with gaseous fuelled v

46、ehicles other than GHLV.5.2 Nozzles shall be one of the following three types.a) TYPE A - A nozzle for use with dispensing hoses that may remain fully pressurized at dispenser shutdown. The nozzle shall not allow gas to flow until a positive connection has been achieved. The nozzle shall be equipped

47、 with an integral valve or valves, incorporating an operating mechanism which first stops ISO 2012 All rights reserved 3BS EN ISO 17268:2016ISO 17268:2012(E)the supply of gas and safely vents the trapped gas before allowing the disconnection of the nozzle from the receptacle. The operating mechanism

48、 shall ensure the vent connection is open before the release mechanism can be operated and the gas located between the nozzle shut-off valve and the receptacle check valve is safely vented prior to nozzle disconnection.b) TYPE B - A nozzle for use with dispensing hoses that may remain fully pressuri

49、zed at dispenser shutdown. A separate three-way valve connected directly, or indirectly, to the inlet of the nozzle shall be used to safely vent trapped gas prior to nozzle disconnection. The nozzle shall not allow gas to flow until a positive connection has been achieved. Venting shall be achieved prior to disconnection of the nozzle. External three-way valves shall be constructed and marked so as to indicate clearly the open, shut and vent positions.c) TYPE C - A nozzle for use with dispensing hoses which are de