EN ISO 21809-5-2010 en Petroleum and natural gas industries - External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 5 External concrete.pdf

1、BS EN ISO21809-5:2010ICS 75.200NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPetroleum and naturalgas industries External coatings forburied or submergedpipelines used inpipeline transportationsystemsPart 5: External concrete coatings (ISO21809-5:2010)This Bri

2、tish Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 30 April2010 BSI 2010ISBN 978 0 580 58155 7Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 21809-5:2010National forewordThis British Standard is the UK implementation of EN ISO21809-5:2

3、010.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/2, Transmission pipelines.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Us

4、ers are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 21809-5 April 2010 ICS 75.200 English Version Petroleum and natural gas industries - External coatings for buried o

5、r submerged pipelines used in pipeline transportation systems - Part 5: External concrete coatings (ISO 21809-5:2010) Industries du ptrole et du gaz naturel - Revtements externes des conduites enterres ou immerges utilises dans les systmes de transport par conduites - Partie 5: Revtements extrieurs

6、en bton (ISO 21809-5:2010) Erdl- und Erdgasindustrie - Umhllungen fr erd- und wasserverlegte Rohrleitungen in Transportsystemen - Teil 5: Betonummantelungen (ISO 21809-5:2010) This European Standard was approved by CEN on 25 March 2010. CEN members are bound to comply with the CEN/CENELEC Internal R

7、egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. T

8、his European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members ar

9、e the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swede

10、n, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. R

11、ef. No. EN ISO 21809-5:2010: EBS EN ISO 21809-5:2010EN ISO 21809-5:2010 (E) 3 Foreword This document (EN ISO 21809-5:2010) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“ in collaboration with T

12、echnical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2010, and conflicting na

13、tional standards shall be withdrawn at the latest by October 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CE

14、N/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Li

15、thuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 21809-5:2010 has been approved by CEN as a EN ISO 21809-5:2010 without any modification. BS EN ISO 21809-5:2010ISO 218

16、09-5:2010(E) ISO 2010 All rights reserved iiiContents Page Foreword .v Introductionvi 1 Scope1 2 Normative references1 3 Terms and definitions .4 4 Symbols and abbreviated terms 7 4.1 Symbols7 4.2 Abbreviated terms .7 5 General requirements .7 5.1 Rounding7 5.2 Compliance with this part of ISO 21809

17、 7 6 Information supplied by the purchaser.7 6.1 General information 7 6.2 Additional information 8 7 Materials .8 7.1 Pipe .8 7.2 Cement9 7.3 Supplementary cementitious materials 9 7.4 Aggregate Fine and coarse10 7.5 Heavyweight aggregate 10 7.6 Lightweight aggregate 11 7.7 Recycled concrete as agg

18、regate .11 7.8 Water.11 7.9 Steel reinforcement .12 7.10 Concrete admixtures.12 7.11 Reclaimed concrete.12 8 Concrete mix12 9 Coating application .13 9.1 Qualification.13 9.2 Application of concrete coating.15 9.3 Environmental conditions 15 9.4 Pipe .15 9.5 Steel reinforcement .15 9.6 Concrete cutb

19、ack 17 9.7 Anode installation .17 10 Curing methods .17 11 Inspection and testing 17 11.1 General .17 11.2 Test procedures.19 11.3 Retesting 21 11.4 Test results 22 12 Repair of concrete coated pipe22 12.1 General .22 12.2 Damaged areas 23 12.3 Cracks.23 12.4 Gaps23 BS EN ISO 21809-5:2010ISO 21809-5

20、2010(E) iv ISO 2010 All rights reserved12.5 Stripping .23 13 Markings .23 14 Handling and storage 23 15 Test reports and certificate of compliance .24 Annex A (normative) Water absorption test.25 Annex B (normative) Shear resistance test28 Bibliography 29 BS EN ISO 21809-5:2010ISO 21809-5:2010(E) I

21、SO 2010 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interest

22、ed in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Co

23、mmission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the techn

24、ical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO s

25、hall not be held responsible for identifying any or all such patent rights. ISO 21809-5 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems. ISO 21809 c

26、onsists of the following parts, under the general title Petroleum and natural gas industries External coatings for buried or submerged pipelines used in pipeline transportation systems: Part 1: Polyolefin coatings (3- layer PE and 3- layer PP) Part 2: Fusion-bonded epoxy coatings Part 3: Field joint

27、 coatings Part 4: Polyethylene coatings (2-layer PE) Part 5: External concrete coatings BS EN ISO 21809-5:2010ISO 21809-5:2010(E) vi ISO 2010 All rights reservedIntroduction It is necessary that users of this part of ISO 21809 be aware that further or differing requirements might be needed for indiv

28、idual applications. This part of ISO 21809 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable if there is innovative or developing technology. If an alt

29、ernative is offered, it is the responsibility of the vendor to identify any variations from this part of ISO 21809 and provide details. BS EN ISO 21809-5:2010INTERNATIONAL STANDARD ISO 21809-5:2010(E) ISO 2010 All rights reserved 1Petroleum and natural gas industries External coatings for buried or

30、submerged pipelines used in pipeline transportation systems Part 5: External concrete coatings 1 Scope This part of ISO 21809 specifies the requirements for qualification, application, testing and handling of materials required for the application of reinforced concrete coating externally to either

31、bare pipe or pre-coated pipe for use in pipeline transportation systems for the petroleum and natural gas industries as defined in ISO 13623. The external application of concrete is primarily used for the negative buoyancy of pipes used in buried or submerged pipeline systems and/or for the mechanic

32、al protection of the pipe and its pre-coating. This part of ISO 21809 is applicable to concrete thicknesses of 25 mm or greater. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For

33、 undated references, the latest edition of the referenced document (including any amendments) applies. ISO 31-0:1992, Quantities and units Part 0: General principles ISO 1920-5: 2004, Testing of concrete Part 5: Properties of hardened concrete other than strength ISO 10474, Steel and steel products

34、Inspection documents EN1)197-1, Cement Part 1: Composition, specifications and conformity criteria for common cements EN 206-1, Concrete Part 1: Specification, performance, production and conformity EN 450-1, Fly ash for concrete Part 1: Definition, specifications and conformity criteria EN 450-2, F

35、ly ash for concrete Part 2: Conformity evaluation EN 934-2, Admixtures for concrete, mortar and grout Part 2: Concrete admixtures Definitions, requirements conformity, marking and labelling EN 1008, Mixing water for concrete Specification for sampling, testing and assessing the suitability of water,

36、 including water recovered from processes in the concrete industry, as mixing water for concrete 1) CEN, European Committee for Standardization, Central Secretariat, Rue de Stassart 36, B-1050, Brussels, Belgium. BS EN ISO 21809-5:2010ISO 21809-5:2010(E) 2 ISO 2010 All rights reservedEN 10080, Steel

37、 for the reinforcement of concrete Weldable reinforcing steel General EN 10016-2, Non-alloy steel rods for drawing and/or cold rolling Part 2: Specific requirements for general purpose rod EN 10204, Metallic products Types of inspection documents EN 10244-2, Steel wire and wire products Non-ferrous

38、metallic coatings on steel wire Part 2: Zinc or zinc alloy coatings EN 12390-2, Testing hardened concrete Part 2: Making and curing specimens for strength tests EN 12390-3, Testing hardened concrete Part 3: Compressive strength of test specimens EN 12390-7, Testing hardened concrete Part 7: Density

39、of hardened concrete EN 12504-1, Testing concrete in structures Cored specimens Taking, examining and testing in compression EN 12620, Aggregates for concrete EN 13055-1, Lightweight aggregates Part 1: Lightweight aggregates for concrete, mortar and grout EN 13263-1, Silica fume for concrete Part 1:

40、 Definitions, requirements and conformity criteria ACI2)308.1-98, Standard Specification for Curing Concrete ASTM3)A82/A82M, Standard Specification for Steel Wire, Plain, for Concrete Reinforcement ASTM A185, Standard Specification for Steel Welded Wire Reinforcement, Plain, for Concrete ASTM A641,

41、Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire ASTM A810, Standard Specification for Zinc-Coated (Galvanized) Steel Pipe Winding Mesh ASTM C31/C31M, Standard Practice for Making and Curing Concrete Test Specimens in the Field ASTM C33, Standard Specification for Concrete Aggre

42、gates ASTM C39, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens ASTM C40, Standard Test Method for Organic Impurities in Fine Aggregates for Concrete ASTM C42/C42M, Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete ASTM C128, Sta

43、ndard Test Method for Density, Relative Density (Specific Gravity) and Absorption of Fine Aggregate ASTM C150, Standard Specification for Portland Cement ASTM C171, Standard Specification for Sheet Materials for Curing Concrete ASTM C172, Standard Practice for Sampling Freshly Mixed Concrete 2) Amer

44、ican Concrete Institute, 38800 Country Club Drive, Farmington Hills, MI 48331, USA. 3) American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA. BS EN ISO 21809-5:2010ISO 21809-5:2010(E) ISO 2010 All rights reserved 3ASTM C309, Standard Specification f

45、or Liquid Membrane-Forming Compounds for Curing Concrete ASTM C330, Standard Specification for Lightweight Aggregates for Structural Concrete ASTM C331, Standard Specification for Lightweight Aggregates for Concrete Masonry Units ASTM C332, Standard Specification for Lightweight Aggregates for Insul

46、ating Concrete ASTM C494, Standard Specification for Chemical Admixtures for Concrete ASTM C595, Standard Specification for Blended Hydraulic Cements ASTM C617, Standard Practice for Capping Cylindrical Concrete Specimens ASTM C618, Standard Specification for Coal Fly Ash and Raw or Calcined Natural

47、 Pozzolan for Use in Concrete ASTM C637, Standard Specification for Aggregates for Radiation-Shielding Concrete ASTM C642, Standard Test Method for Density, Absorption, and Voids in Hardened Concrete ASTM C989, Standard Specification for Slag Cement for Use in Concrete and Mortars ASTM C1157, Standa

48、rd Performance Specification for Hydraulic Cement ASTM C1176, Standard Practice for Making Roller-Compacted Concrete in Cylinder Molds using a Vibrating Table ASTM C1240, Standard Specification for Silica Fume Used in Cementitious Mixtures ASTM C1435, Standard Practice for Molding Roller-Compacted C

49、oncrete in Cylinder Molds Using a Vibrating Hammer ASTM C1602, Standard Specification for Mixing Water Used in the Production of Hydraulic Cement Concrete ASTM C1604/C1604M, Standard Test Method for Obtaining and Testing Drilled Cores of Shotcrete ASTM D2216, Standard Test Methods for Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass ASTM D4643, Standard Test Method for Determination of Water (Moisture) Content of Soil by Microwave Oven Heating ASTM D49