FORD ESB-M1L120-A2-2003 CABLE PRIMARY LOW TENSION 85 VINYL INSULATED - REDUCED WALL THICKNESS TO BE USED WITH FORD WSS-M99P1111-A 《乙烯基塑料绝缘的（小壁厚度）85℃PRIMARY低压电缆 与标准FORD WSS-M99P1.pdf

1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2003 06 26 Revised Para 3.0 inserted; Para 3.1, 3.6, 3.7, 3.8, 3.9, 3.10, 4 deleted 1993 08 13 NB00I10043054279 Released TRB BCF J.M. Showalter Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 1 of 5 CABLE, P

2、RIMARY LOW TENSION, 85 C ESB-M1L120-A2 VINYL INSULATED - REDUCED WALL THICKNESS 1. SCOPE The material defined by this specification is a low tension stranded cable, vinyl-insulated with non-coated conductor. The cable is similar to SAE J 1128 Type GPT (General Purpose - Thermoplastic Insulated) but

3、with a reduced insulation wall thickness, and an 85 C classification. 2. APPLICATION This specification was released originally for material used in automotive electrical harnesses. Note: The assemblers of electrical wire harnesses shall use the bulk wire suppliers as shown in the Ford Motor Company

4、 Materials Approved Source List. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.2 CONDUCTOR 3.2.1 The individual strands of the conductor shall be

5、 soft or annealed copper conforming to ASTM B 3, except strand dimensions. These dimensions shall be controlled to yield the cross-sectional area listed for the conductor of the finished cable per Table 1. Conductor area shall be determined by measuring individual strand diameters and calculating th

6、e sum of the individual strand areas. As an alternate method, conductor area may also be determined in accordance with ASTM B 263. 3.2.2 The strands shall be bunched per ASTM B 174. The maximum lay length shall be as specified in ASTM B 174, Table 2, Column A. Conductor strand count shall comply wit

7、h Table 1. Missing strands are not allowed. 3.3 INSULATION 3.3.1 The color of the vinyl insulation shall be specified on the engineering drawing of the component utilizing this material. Base and stripe color codes shall correspond to SAE J 1128. Where striping is specified, the stripe shall be a mi

8、nimum of 0.5 mm wide, but not more than 19% of the circumference of the wire. The stripe shall be of the same material as the vinyl insulation. ENGINEERING MATERIAL SPECIFICATIONESB-M1L120-A2Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 2 of 5 3.3.2 The insulati

9、ng material shall be a polyvinyl chloride (PVC) material, homogeneous in character, and similar to SAE J 1128 Type GPT. The material shall adhere closely to, but strip readily from the conductors, leaving them free of insulation and in suitable condition for applying terminals. 3.3.3 Insulation thic

10、kness shall comply with the requirements of Table 2. Insulation thickness shall be measured in accordance with ANSI/UL-1581-1985, Reference Standard for Electrical Wires, Cables, and Flexible Cords, Paragraphs 240. through 250.11. A 0.51 mm diameter pin will be used for determining minimum insulatio

11、n thickness at any point. 3.4 CABLE QUALITY (TESTS) The Physical Properties, High Temperature, Dielectric, and Cold Bend Tests shall all be conducted in accordance with SAE J 1128. Note: The following paragraphs shall be tested in accordance with SAE J 1128, but with exceptions to the requirements a

12、s indicated. 3.4.1 Oil Absorption Test (SAE J 1128) Except that the outside diameter of the cable shall not increase more than 15% when measured 4 h after removal from the oil. 3.4.2 Pinch Test (SAE J 1128) Values as specified in Table 3 of this document. 3.4.3 Flame Test A 610 mm specimen shall be

13、suspended in a vertical position within a partial enclosure which allows a flow of sufficient air for complete combustion but is free from drafts. The tip of a 50 mm gas flame with an inner cone one-third its height shall then be applied to the end of the specimen for 15 seconds. After removal of th

14、e flame, the specimen shall not continue to burn for more than 30 seconds. 3.5 FOGGING (Interior Glass Surface, min number) (FLTM BO 116-03) Fog Number, min 60 Formation of clear film, droplets or crystals is cause for rejection, regardless of minimum fog number. Note: Anti-fogging is required for a

15、ll wiring passing through the body shell luggage or passenger compartments. Wiring used exclusively in the engine compartment is excluded. ENGINEERING MATERIAL SPECIFICATIONESB-M1L120-A2Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 3 of 5 TABLE 1 AWG Wire Conduc

16、tor Stranding Conductor Area # Nominal * Size Strand No. Nom Size Minimum Maximum Cond. Dia inches Cir Mil Cir Mil inches 22 7 0.0100 672 719 0.030 20 7 0.0126 1072 1147 0.038 18 19 0.0092 1537 1645 0.046 18 16 0.0100 1537 1645 0.046 16 19 0.0113 2336 2500 0.057 14 19 0.0142 3702 3961 0.071 12 19 0.

17、0179 5833 6241 0.090 10 19 0.0226 9343 9997 0.113 METRIC Wire Conductor Stranding Conductor Area # Nominal * Size Strand No. Nom Size Minimum Maximum Cond. Dia mm mm2 mm2mm 0.35 7 0.25 0.32 0.34 0.76 0.50 7 0.32 0.51 0.55 0.97 0.80 19 0.23 0.76 0.81 1.17 1.00 19 0.28 1.12 1.20 1.45 2.00 19 0.36 1.85

18、 1.98 1.80 3.00 19 0.45 2.91 3.11 2.29 5.00 19 0.57 4.65 4.98 2.87 NOTE: Metric sizes are not direct conversions from AWG wire sizes. They are not considered to be equivalent substitutes. * Neither the nominal strand diameter nor normal conductor diameter are intended for checking purposes. However,

19、 the individual strands must not vary from nominal by more than plus or minus 10%. # Conductor areas are based on SAE J 1128 minimums where applicable, with a 7% tolerance. ENGINEERING MATERIAL SPECIFICATIONESB-M1L120-A2Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. P

20、age 4 of 5 TABLE 2 AWG Minimum Nominal Insulation Insulation Finished Cable Nominal Wire Size Thickness* Thickness# Diameter AWG Inches Inches Inches Minimum Maximum Nominal 22 0.012 0.016 0.059 0.065 0.062 20 0.012 0.016 0.067 0.073 0.070 18 0.012 0.016 0.075 0.081 0.078 16 0.012 0.016 0.086 0.092

21、0.089 14 0.012 0.016 0.100 0.106 0.103 12 0.015 0.018 0.122 0.130 0.126 10 0.017 0.021 0.151 0.159 0.155 METRIC Minimum Nominal Insulation Insulation Finished Cable Nominal Wire Size Thickness* Thickness# Diameter Metric mm mm mm Minimum Maximum Nominal 0.35 0.32 0.40 1.48 1.64 1.56 0.5 0.32 0.40 1.

22、69 1.85 1.77 0.8 0.32 0.40 1.89 2.05 1.97 1.0 0.32 0.40 2.17 2.33 2.25 2.0 0.32 0.40 2.52 2.68 2.60 3.0 0.37 0.46 3.10 3.31 3.20 5.0 0.43 0.53 3.84 4.04 3.94 NOTES: *Refer to para 3.3.3. No one reading may be less than shown. #Average insulation thickness shall not be less than 90% of the nominal in

23、sulation thickness. ENGINEERING MATERIAL SPECIFICATIONESB-M1L120-A2Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 5 of 5 TABLE 3 - PINCH TEST Wire Size Min. Pinch Resistance Gauge mm sq LB kf 22 0.35 2.6 1.2 20 0.50 3.3 1.5 18 0.80 3.3 1.5 16 1.00 4.4 2.0 14 2.00 4.4 2.0 12 3.00 5.5 2.5 10 5.00 5.5 2.5