FORD ESF-M2G317-A-2015 ADHESIVE TWO PART - NO MIX TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2015 01 07 N Status No replacement named L. Sinclair, NA 2003 01 28 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.10, 3.11, 4 deleted 1990 07 11 DE00E00107002060 Revised para. 3.4 J. Huebner 1988 09 15 1

2、07002-182 CFAS Released JBH Page 1 of 3 Controlled document at www.MATS Copyright 2015, Ford Global Technologies, Inc. ADHESIVE, TWO PART - NO MIX ESF-M2G317-A NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a two part, no mix, thixotropic adhesive. It is used by

3、 applying the resin to one surface and the activator to the other. The surfaces are brought together and the adhesive cures rapidly with light pressure. 2. APPLICATION This material was released originally as an adhesive to bond permanent magnets in windshield wiper motors. 3. REQUIREMENTS 3.0 STAND

4、ARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 VISCOSITY (ASTM D 2393, #7 spindle at 20 RPM) At 25 +/- 1 C 10,000 40,000 cP At 40 +/- 1 C 8,000 35,000 cP At 50 +/- 1 C 6

5、,000 25,000 cP 3.5 THIXOTROPIC RATIO 5 min 3.6 RECOVERY AT 25 C +/- 1 85 % min Test Method: Viscosity is measured as follows: (1) Fill a 400 ml plastic beaker with adhesive and cover. (2) Equilibrate for 24 h at 25 +/- 1 C. (3) Insert spindle #7. (4) Turn on viscometer for 60 at 2 RPM. Record viscos

6、ity without turning off the spindle rotor. ENGINEERING MATERIAL SPECIFICATION ESF-M2G317-A Page 2 of 3 Copyright 2015, Ford Global Technologies, Inc. (5) Repeat (60 s) at 10 RPM, record reading. (6) Repeat (60 s) at 20 RPM, record reading. (7) Repeat (60 s) at 2 RPM, record reading. Calculations: Vi

7、scosity - Defined as measured at the 20 RPM speed (step #6) Note: All steps must be followed before calculating viscosity. Thixotropic ratio - The viscosity at 2 RPM (step #4) divided by the viscosity at 20 RPM (step #6). Recovery - The 2 RPM viscosity measured at step #7 divided by the viscosity me

8、asured at step #4 x 100. 3.7 SPEED OF CURE, max 20 s This test is performed using either flat, clean steel coupons or glass microscope slides of 25 mm width. (A) Cover one slide about 25 mm with activator using a brush. Let the solvent flash off for 20 - 30 s. (B) Place a small 3.2 mm diameter drop

9、of adhesive 12.7 mm from the end of the other slide. (C) Press the two slides together with strong finger pressure (the adhesive will spread out and mix with the activator). (D) Carefully and gently test the ends of the slides for movement every 5 seconds. Record the time when there is resistance to

10、 movement. 3.8 TENSILE STRENGTH, min 14 kPa (ASTM D 1002) ASTM D 1002 Tensile Test (A) Scribe 12.7 mm overlap marks on ASTM D 1002 steel test coupons. (B) Apply activator to one steel coupon. (C) Apply a 1.6 mm bead across the middle of the bond area on the mating steel coupon. (D) Assemble and clam

11、p with a 90 N spring clamp for 24 h. (E) Test tensile on a standard tensile testing machine, at a 12.7 mm per minute pullspeed. ENGINEERING MATERIAL SPECIFICATION ESF-M2G317-A Page 3 of 3 Copyright 2015, Ford Global Technologies, Inc. 3.9 TENSILE STRENGTH, min 10.5 kPa (ASTM D 1002 after thermal sho

12、ck) Cold rolled steel test coupons are prepared per ASTM D 1002. After a 24 h 24 C cure they are subjected to the following thermal shock cycle: (A) 1 h at 150 C. (B) Immediately drop into ice water. Allow to cool for 10 minutes. (C) Immediately repeat (A) and (B) for a total of 3 cycles. (D) Allow to warm up to 24 C and test for tensile strength on a standard tensile tester at 12.7 mm per minute.