FORD NSP MG-RIVETS-1995 NSP METRIC MG-RIVETS (INACTIVE FOR NEW DESIGN 1 1 1995).pdf

1、Standard Parts METRIC (Soft Conversion of, and Identical to Inch Parts Shown on Page G-101.01, Section G) Dl rH rw BLIND RIVET - PULL-BREAK MANDREL STYLE 1 HEAD CATEGORY 540.630 MANDREL END STYLE MAY VARY - SHARP POINT STYLE NOT PERMITTED Dimensions in Millimeters Head (Style 1) Elind Side mended of

2、 Nandrel Protru- Protru- Body Recom- Radius Mandrel Kominal . Diameter Hole Size Fillet Dia. sion sion Diameter I Hgt. I 8.3 384432 3.2 0.5 11.5 380098 380334 6.4 4.8 4.8 380335 9.5 6.4 14. G Notes: For General Specifications see pages G-950.04, Section G. Material: 0 Rivet - AA 5052: Mandrel - AA 7

3、178; AA 2024 ESA-bilA14-A; Mandrel - SAE 1008-1075 SAE 30304-30305,ASTM A-453 Type XX-7 or ESB-MlA7I-A; Mandrel - SAE 1008-1075 sAE 30304-30305, ASTM A-493 Type XILI-7 or ESB-MlA71-A; Mandrel - SAE 30305 For general use, S for Aluminum ( 1 ) and Stainless Steel ( 3 & 4 ), and S8 for Steel ( 2 ) Rive

4、t Bodies should be specified. No finish is to be applied to mandrels. For other finishes, see Finish Section. Example description for a 3.2 x 7.0 style 1 Head-Break Mandrel Blind Rivet shown on this page is: 0 *The suffix S, with or without a finish numeral makes these part numbers complete. , ,3,7,

5、9,2,2,91 ,SI ,R,l I IVIEIT, ,3,.,21171. ,BILll lNIDl I , , , I I , I I I , I I . . . - .- - . APR 1981 Standard Parts Dimensions in mm METRIC SOLID BUTTON HEAD RIVETS CATEGORY 540.050 40 APPROX. .0.8R A Nominal Size 12 10 8 6 5 4 3 14 16 D Shank Diameter 3.05 15.38 13.44 11.75 9.75 7.80 5.85 4.85 3.

6、90 2.90 16.76 14.52 12.14 10.14 8.10 6.08 5.08 4.05 A Head Diameter 5.67 7.44 9.25 11.06 14.66 18.28 22.30 26.10 29.60 5.17 6.86 8.59 10.34 13.80 17.24 20.40 23.72 27.22 2.41 3.18 3.91 4.70 6.24 7.78 9.50 11.30 12.80 H Head Height 2.11 2.82 3.56 4.32 5.76 7.25 8.90 10.50 12 .oo 0.2 0.2 0.3 0.3 0.4 0

7、.4 0. 8 0.8 0.8 0.4 0.4 0.5 0.6 0. a 0.8 1.6 1.6 1.6 -1 r Under Head Radius I 6 N647177 N641007 N647027 N647047 I I L Length APR 1981 For General Specifications see Page MG-950.01-.03. MATERIAL: ESA-MlA14-A. For general use, S-Finlsh should be specified. For other finishes see Finlsh Section. *The s

8、uffix S with or without a finish number makes the part number complete. Example description for a 3 mm diameter x 10 mm long Button Head Rivet shown on thls page is: N647179-S RIVET 3x10 SOLID BUTTON HD Product Engineering PAGE MG-lll.Ol Standard Parts SOLID FLAT HEAD RIVETS CATEGORY 540.010 METRIC

9、Dimensions In mm Nominal Size 14 12 10 8 6 5 4 3 16 3.05 2.90 4.05 3.90 5.08 4.85 6.08 5.85 8.10 7.80 10.14 9.75 12.14 11.75 14.52 15.38 13.44 16.76 D Shank Diameter A Head Diameter 6.26 5.76 8.28 0.8 0.8 1.6 0. 8 1.6 0. 4 1.6 0.4 0. 8 0.3 0.8 0.3 0.6 0.2 0.5 0.2 0.4 Oe4 Under Head Radius r 5.64 5.0

10、2 4.36 3.74 3.05 2.44 1.80 4.98 4.30 3.60 1.47 1.17 0.86 2.89 2.20 1.83 1.52 1.17 Head Height H 35.0 24.0 31 .O 29.0 25.0 19.48 15.56 11.66 9.64 25.0 20.52 16.42 12.38 10.26 7.72 1 FORD PART NUMBERS 1 3 N647363 N647343 N647323 N647303 6 N647342 N647322 N647302 5 N647321 N647301 4 N647300 8 N647407 N

11、647387 N641367 N647347 N647327 N647307 14 N647406 N647386 N647366 N647346 N647326 N647306 12 N647385 N647365 N647345 N647325 N647305 10 N647384 N647364 N647344 N647324 N647304 16 N647451 N647431 N647411 N647391 N647371 N647351 N647331 N647311 22 N647430 N647410 N647390 N647370 N647350 N647330 N64731

12、0 20 N647429 N647409 N647389 N647369 N647349 N647329 N647309 18 N647428 N647408 N647388 N647368 N647348 N647328 N647308 L For General Specifications see Page MG-950.01-.03. For general use, S-Finish should be specified. For other finishes see Finish Section. *The suffix S with or without a finish nu

13、mber makes the part number complete. Example description for a 3 mm diameter x 12 mm long Flat Head Rivet shown on this page is: MATERIAL: ESA-M1A14-A. N647306-S RIVET 3x12 SOLID FLAT HD PAGE MG - 130.02 Product Engineering APR 1981 Standard Parts METRIC BE ROUNDED OR FLATP EDGE OF HEAD MAY L- SEMI-

14、TUBULAR RIVETS 120 FLAT CSUNK HEAD CATEGORY 540. I40 Dimensions in mm I Nominal Size 6.0 7 .O 5 .O 4 .O 3.5 2.5 3 .O 2 .o I I I I I I I 1 B Head Diameter :r: C Shank Diameter 2.05 14.35 12.30 10.25 8.20 7.18 6.15 5.12 4.10 15.75 13.50 11.25 9.00 7.88 6.75 5.62 4.50 6.90 5.90 4.92 3.92 3.44 2.94 2.45

15、 1.95 7.10 6.10 5.08 4.08 3.56 3.06 2.55 D 4.86 1 5.04 4.14 4.32 3.44 3.60 2.72 2.88 2.36 2.52 2.02 2.16 1.66 1.80 1.30 1.44 2.53 2.17 1 .EO 1.44 1.26 1.08 0.90 0.72 Head Thickness-Ref. Hole Diameter at End of Rivet Hole Depth to Start I I of Apex-Nom. I 1.50 I 1.88 1 2.25 I 2.62 I 3.00 I 3.75 1 4.5

16、0 I 5.25 1 - Notes: 44.8 N644065 N644145 N644195 48.0 N644066 N644146 N644196 51.2 N644067 N644147 N644197 For General Specifications see Page MG-950.01-.03. Materlal: ESA-MlA14-A. For general use S7 Finish should be specified. For other Finishes see Finish Section. *The Suffix S with or without a F

17、inish numeral makes the part number complete. Head diameters tabulated under “Max. Edge Sharp” are theoretical values determined by projectlon. For rivets having a length tolerance equal to or greater than t0.38 mm, the straight hole nominal depth shall be increased 0.25 mm beyond the depth specifie

18、d in the table. Example description for a 2.5 mm diameter x 4 mm long Semi Tabular 120 Flat CSunk Head Rivet shown on this page is: N 644000-S RIVET 25x4 SEMI-TUBE CSK HD DEC 1991 Product Engineering PAGE MG - 343.01 Standard Parts SEMI-TUBULAR RIVETS OVAL HEAD CATEGORY 540. I30 Dlmensions in mm MET

19、RIC “1 r-x Nominal Size 8.0 7.0 6.0 5.0 4.0 3.5 3 .O 2.5 2.0 1.6 B Shank Diameter 1.64 14.40 12.60 10.75 8.90 7.15 6.23 5.30 4.37 3.45 2.71 14.80 12.95 11-10 9.25 7.40 6.48 5.55 4.62 3.70 2.96 7.90 6.90 5.90 4.92 3.92 3.44 2.94 2.45 1.95 1.56 8.10 7.10 6.10 5.08 4.08 3.56 3.06 2.55 2.05 C Head Diame

20、ter D Head Height 0.43 0.53 15.22 13.66 11.86 10.11 8.72 7.71 6.53 5.35 4.34 3.21 Head Radius-Approx. E 2.29 2.64 1.96 2.31 1.68 1.40 1.07 0.91 1.98 1.65 1.32 1.16 0.79 0.99 0.67 0.51 0.82 0.66 Under Head Radius- 0.20 5.58 4.86 4.14 3.44 2.72 2.36 2.02 1.66 1.30 1.02 End of Rivet 5.76 5.04 4.32 3.60

21、 2.88 2.52 2.16 1.80 1.44 1.15 Hole Diameter at 0.75 0.75 0.60 0.60 0.60 0.50 0.40 0.30 0.30 Max. Hole Depth to Start of Apex-Nom. 1.20 *FORD PART NUMBERS 6 .OO 5.25 4.50 3.75 3 .oo 2.62 2.25 1 .aa 1.50 Notes: For General Specifications see Page MG-950.01-03. MATERIAL: ESA-MlA14-A. For general use S

22、7 finish should be specified. For other finishes see finish section. a- * The- Suffix S with or without a finish numeral makes the part number complete. the depth specified in the table. For rivets having a length tolerance equal to or greater than t0.38 mm, the straight hole nominal depth shall be

23、increased 0.25 mm beyond Example descrlption for a 2.5 mm diameter x 2.4 mm long Semi Tubular Oval Head rivet shown on this page is: N644260-S RIVET 2.52.4 SEMI-TUBE OVAL HD PAGE MG-350.02 Product Engineering DEC 1991 Standard Parts METRIC GENERAL SPECIFICATIONS For RIVETS Material: Refer to Materia

24、l Specification (see Parts page). Heads: The bearing surface of oval, flat and truss head rivets shall be at right angles to the axis of rivet shank within 2 degrees. Heads of all tubular rivets shall not be eccentric with the shank beyond a toler ance of 3 per cent of the maximum head dia- meter. B

25、ecause the heads are not machined or trimmed, the circumference may be slightly irregular and the edges rounded or flat. Limits: Allowable variation on dimensions controlling finished surfaces is plus or minus 0.25 mm unless otherwise specified. SOLID RIVETS Underhead Fillets: Small Solid Rivets, ot

26、her than countersunk type, shall be furnished with a definite fillet under the head but radius of fillet shall not exceed 10% of maximum shank diameter or 0.8 111111, whichever is smaller. For large solid rivets, other than counter- sunk type, fillets under the head are allowable as follows: Sizes 1

27、2 mm diameter and larger, 1.6 mm radius max. Points: Unless otherwise specified, rivets shall have plain sheared ends. Ends shall be at at right angles, within 2 deg. , to the axis of the rivet and the end shall be reasonably flat, sufficient for the purpose of driving that end satisfactorily. Lengt

28、hs: Tolerance on solid rivet lengths (diameters less than 12 mm) shall be plus or minus 0.4 mm unless otherwise specified. The tolerance on length of solid rivets (for diameters 12 mm or more) shall be as shown in Table 1. Table 1 - Tolerance on Length Nominal size (diameter) mm + 2.4 - $. 1.6 - + 0

29、.8 To and including 150 mm Tolerance on length mm Nominal rivet length 24 and larger 12 thru 16 1 -18 thru - Defects: Rivets must be free from loose scale, surface seams, cracks and all other defects that might affect their serviceability. TUBULAR & SEMI-TUBULAR RIVETS Underhead Fillets: Rivets, oth

30、er than countersunk type, shall be furnished with a definite fillet under the head but radius of fillet shall not exceed the values specified in the dimensional tables. (CONTINUED) SEPT 1975 Product Engineering PAGE MG-950.01 Standard Parts METRIC GENERAL SPECIFICATIONS For RIVETS (CONTINUED) Length

31、s: Increments and Length Tolerances shall be as specified in the following table: Nominal Size Length Increment 1.6 2.0 2.5 3.0 3.5 4.0 5 .-O 6.0 7.0 8.0 L 0.4 0.4 0.4 0.4 0.8 0.8 0.8 1.6 1.6 1.6 I Minimum Nominal Rivet Length mm 1.75 2.00 2.00 2.50 3.00 3.50 4.00 5.00 5.50 6.00 F Tolerance on Led F

32、or Nominal Lengths Up to and including 4 times shank dia. -mm +O. 18 - +O. 18 +O. 18 +O. 18 +O. 25 +O. 25 +O. 25 - - - - - - +O. 25 +O. 25 +O. 25 - - - i her 4 times shank iia and up to and .ncluding 8 times shank dia. -mm +o. 20 +o. 20 +o. 20 1-0.25 +O. 30 +O. 30 +O. 30 +O. 38 +O. 38 - +O. 38 - - -

33、 - - - - - - Over 8 Shank dia. mm +O. 25 +O. 25 +O. 25 +O. 38 +O. 38 +O. 38 +O. 38 to. 50 +O. 50 - - - - - - - - - +O. 50 - A slight taper resulting from extrusion of the hole is permissible on tubular rivets. Hole Depth: Hole depth shall be measured parallel to the axis of the rivet from the extrem

34、e end of the rivet to the intersection of the diameter of the hole with the contour at the bottom of the hole. The hole depth to the extreme point on the bottom contour of the hole shall not be greater than the shank length of the rivet. The tolerance on hole depth shall be the same as the tolerance

35、 on length of the rivet. Defects: The finished rivet and irregularities shall not be such that usability of the rivet is impaired. Rivets shall be free from surface seams, splits and all other defects that might affect their serviceability. - Assembly Considerations: The approximate length for tubul

36、ar rivets should be determined byadding the total compressed thickness of the work to be assembled to the approximate clinch allowance from the following table. If the length so determined does not conform to the length increments specified, the next longer length should be used. Recommended hole si

37、zes and clinch allowances for tubular rivets are given in the following table. PAGE MG-950.02 Product Engineering SEPT 1975 Standard Parts METRIC Notes GENERAL SPECIFICATIONS For RIVETS (CONTINUED) T - Thiclmess To Be Riveted L - Rivet Length H - Allowance For Clinching G - Work Hole Diameter RECOMM

38、ENDED CLINCH ALLOWANCES AND HOLE SIZES Nominal Size 1.6 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 8.0 Clinch Allowance Hole Size I I 1 TEar 1 Diameter* I Size I 0.88 1.10 1.50 1.80 2.10 2.40 3.25 3.90 4.55 5.20 1.75 2.19 2.73 3.27 3.81 4.37 5.44 6.53 7.60 8.67 1.75 2.20 2.75 3.30 3.80 4.40 5.50 6.50 7.60 , 8.

39、70 I I I I I * Optimum Hole Size Based on 107% of Max. Shank Diameter #: The above information is intended for guidance only and the rivet length and hole size required to provide optimum assembly conditions for a particular application can best be determined by experiment. These specifications were developed without considering whether patents may or may not be involved. In all cases, therefore, the supplier shall be required to assume patent liability. SEPT 1975 Product Engineering PAGE MG-950.03