FORD WRS-M4D673-B2-2013 POLYAMIDE (PA) 6 6 HEAT STABILIZED 35% GLASS FIBER REINFORCED MOLDING COMPOUND 65% PCR AND OR PIR CONTENT TO BE USED WITH FORD WSS-M99P1111-A (Shown on FO.pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 3 2013 07 19 Revised See the Summary of Revision Section G. Kowalski, NA 2012 06 22 Revised See the Summary of Revision Section N.Benipal, NA 2011 10 17 Revised Activated WRS-M4D673-B2, revised B1 V Cerato, FOE 2011 03 24 Activated Activ

2、ated WSS-M4D673-B1, Replaces WSK-M4D673-A V Cerato, FOE Controlled document at www.MATS Copyright 2013, Ford Global Technologies, LLC Page 1 of 6 POLYAMIDE (PA) 6,6 HEAT STABILIZED, 35% GLASS FIBER REINFORCED MOLDING COMPOUND WSS-M4D673-B1 POLYAMIDE (PA) 6,6 HEAT STABILIZED, 35% GLASS FIBER REINFORC

3、ED MOLDING COMPOUND, 65% PCR AND/OR PIR CONTENT WRS-M4D673-B2 1. SCOPE The materials defined by these specifications are thermoplastic injection molding compounds based on heat stabilized 35% glass fiber reinforced polyamide 6,6. Material with recycled content should be used whenever feasible. 2. AP

4、PLICATION These specifications were released originally for material used for transmission control selector sleeves, oil pan and cam belt cover. 2.1 LIMITATIONS This material absorbs and retains moisture. Part design and tolerances must accommodate changes in part dimensions and physical properties

5、due to moisture absorption or loss in the service/assembly environment. This material does not contain UV stabilizers, long term exposure to direct sunlight will cause chalking and loss of gloss. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers

6、 must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/- 3 sigma values were to be reported. The specification minimum, m

7、aximum or range was established using 3 sigma data. For 2011 and beyond, refer to Table 1 for number of samples required for each test to establish specification limits. 3.1.2 WSS-M4D673-B1 is based on virgin materials. 3.1.3 WRS-M4D673-B2 must contain 65% of recycled content as defined by WRS-M99P4

8、2-A1. The remaining portion of the material can come from virgin sources. 3.1.4 The use of regrind is permitted, for economic / environmental reasons, with compliance as indicated in Ford Engineering CAD and Drafting Standard E-4. ENGINEERING MATERIAL SPECIFICATION WSS-M4D673-B1 / WRS-M4D673-B2 Copy

9、right 2013, Ford Global Technologies, LLC Page 2 of 6 3.1.5 Dry as molded: All test values indicated herein are based on material and specimens with moisture content not exceeding 0.2% except where noted (Moisture Conditioned) (test according to ISO 15512 Method B/ASTM D6869). All test materials hav

10、e to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moisture content exceeds 0.2%, conditioning the material for a minimum of 16 h at 40 50 C at a reduced pressure below 133 kPa. Conduct tests in a controlled atmosphere of 23 +/

11、- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately before testing. 3.2 SAMPLE PREPARATION Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D sha

12、ll be molded using molding conditions defined in ISO 1874-2. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A. 80 x 10 x 4.0

13、+/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.3 MATERIAL PROPERTIES 3.3.1 Melt Temperature 249 265 C (ISO 11357,10 C/min heating rate) 3.3.2 Glass Fiber Co

14、ntent 31 - 38 % (ISO 3451-4 test temperature 600 +/- 25 C, test portion 2 to 2.5 g) B1 B2 3.3.3 Density 1.37 - 1.45 g/cm3 1.38 - 1.49 g/cm3 (ISO 1183, Method A) _B1_ _B2_ 3.3.4 Tensile Strength at Break 180 MPa min 135 MPa min (ISO 527-1 - 30 +/- 2 oC to 60 +/- 2 oC, Flow 2.24 E-5 mm/mm/ C 3.4.2 Coe

15、fficient of Linear Thermal Expansion; - 30 +/- 2 oC to 60 +/- 2 oC, Across Flow 8.28 E-5 mm/mm/ C 3.4.2 Coefficient of Linear Thermal Expansion; 60 +/- 2 oC to 120 +/- 2 oC, Flow 1.7 E-5 mm/mm/ C 3.4.2 Coefficient of Linear Thermal Expansion; 60 +/- 2 oC to 120 +/- 2 oC, Across Flow 10 E-5 mm/mm/ C

16、3.4.3 Water Absorption 0.8-1.1 % 3.4.4 Heat Deflection Temperature 0.45 MPa 250 C 3.4.5 Poissons Ratio 0.40 Ratio 3.4.6.1 Impact Strength Notched Izod At 23 +/- 2 C 11 kJ/m2 3.4.6.2 Impact Strength Notched Izod At -40 +/- 2 C 9.0 kJ/m2 3.4.7 Flexural Modulus 10 GPa 4.2 MATERIAL IDENTIFICATION FOR RE

17、CYCLING PURPOSES PA6,6-GF35 (ISO 1043) ENGINEERING MATERIAL SPECIFICATION WSS-M4D673-B1 / WRS-M4D673-B2 Copyright 2013, Ford Global Technologies, LLC Page 6 of 6 Table 1: Minimum Sample Size Initial Approval New Manufacturing Location for Previously Approved Material Test Minimum Lots Specimens per

18、lot Total Test Specimens Lots Specimens per lot Total Test Specimens 3.1 WSS-M99P1111-A IR, TGA, DCS 1 1 1 per test 3.3.1 Melt Temperature 1 1 1 3.3.2 Filler Content* 3 1 3 1 1 1 3.3.3 Density 1 3 3 3.3.4 Tensile Strength at Break* 3 5 15 1 5 5 3.3.5 Tensile Modulus 1 10 10 3.3.6 Impact Strength Not

19、ched Charpy (per condition)* 3 10 30 1 10 10 3.3.7 Heat Deflection Temperature* 3 2 6 1 2 2 3.3.8 Heat Aged Performance 3.3.8.1 Impact Strength, Notched Charpy Change 1 10 10 3.3.9 Flammability 1 5 5 3.4.1 Mold Shrinkage 1 5 5 3.4.2 Coefficient of Linear Thermal Expansion (per condition) 1 3 3 3.4.3

20、 Water Absorption 1 3 3 3.4.4 Heat Deflection Temperature 1 2 2 3.4.5 Poissons Ratio 1 5 5 3.4.6 Impact Strength, Notched Izod (per condition) 1 10 10 3.4.7 Flexural Modulus 1 10 10 * For these requirements, the 3 Sigma value from the raw data is used to set the requirement max or min. 5. SUMMARY OF

21、 REVISIONS 2013 07 19 Revised para 3.3.3 Density upper limit from 1.46 to 1.49 g/cm3 Revised para 3.3.7 HDT at 1.80 MPa from 222 to 219 C 2012 06 22 Revised para 3.3.2 Ash from 32.5-38 to 31-38 Revised para 3.3.3 Density from 1.38-1.45 to 1.37-1.45 Revised para 3.1.4. Regrind reference 2011 10 17 Ad

22、ded WRS-M4D673-B2 . Revised para 3.1.2 and 3.1.3 Revised para 3.3.7 Heat Deflection Temperature from 240 to 222C Revised para 3.3.1 melt temperature from 250- 265 C to 249 265 C Revised para 3.3.2 glass content from 37.5% to 38% Revised para 3.3.3 density for virgin materials from 1.38-1.43 to 1.38-1.45